Page 2937 of 5127
Fig. 375: O-Ring & Intermediate Shaft Sub-Assembly
Courtesy of GENERAL MOTORS CORP.
1. Coat a new O-ring (1) with automatic transmission fluid (ATF) and install it to the intermediate shaft sub-
assembly.
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Page 2938 of 5127
Fig. 376: O-Ring & Forward Clutch Drum
Courtesy of GENERAL MOTORS CORP.
2. Coat a new O-rin
g (1) with ATF, and install it to the forward clutch drum.
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Page 2939 of 5127
Fig. 377: Forward Clutch Drum, O-Ring, Lip Seal & ATF
Courtesy of GENERAL MOTORS CORP.
3. Coat the forward clutch drum with ATF, install the forward clutch drum.
IMPORTANT: Do not damage the O-ring and lip seal of forward clutch drum.
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Page 2940 of 5127
Fig. 378: Forward Clutch Drum, Lip Seal & ATF
Courtesy of GENERAL MOTORS CORP.
4. Coat the forward clutch piston with ATF, install the forward clutch piston.
IMPORTANT: Do not damage the lip seal of forward clutch return spring.
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Page 2941 of 5127
Fig. 379: Clutch Balancer & Forward Clutch Return Spring
Courtesy of GENERAL MOTORS CORP.
5. Install the forward clutch return spring and clutch balancer.
IMPORTANT: Do not damage the lip seal of forward clutch return spring.
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Page 2942 of 5127
Fig. 380: Compressing Spring Using DT 46451 & DT 46452
Courtesy of GENERAL MOTORS CORP.
6. Place the DT 46451 (1) and DT 46452 (2) on the clutch balancer and compress the piston return spring.
See Special Tools
.
7. Using a snap ring expander, install the snap ring.
IMPORTANT: Do not expand the snap ring excessively.
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Page 2943 of 5127
Fig. 381: Flanges, Discs, Plate & Forward Clutch Drum
Courtesy of GENERAL MOTORS CORP.
8. Install the 3 plates (2), 3 discs (3), and the flange (1) in order 2-3-2-3-2-3-1.
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Page 2944 of 5127
Fig. 382: Removing Forward/Reverse Clutch Snap Ring Using A Screwdriver
Courtesy of GENERAL MOTORS CORP.
9. Using a screwdriver, install the snap ring.
10. Check that the end gap of the snap ring is not aligned with one of the cutouts.
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