2002 CHEVROLET AVEO Service Repair Manual

Page 2937 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 375: O-Ring & Intermediate Shaft Sub-Assembly 
Courtesy of GENERAL MOTORS CORP. 
1. Coat a new O-ring (1) with automatic transmission fluid (ATF) and install it to the intermediate shaft sub-
ass

Page 2938 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 376: O-Ring & Forward Clutch Drum 
Courtesy of GENERAL MOTORS CORP. 
2. Coat a new O-rin
g (1) with ATF, and install it to the forward clutch drum. 
 
2006 Chevrolet Aveo 
2006 TRANSMISSION Autom

Page 2939 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 377: Forward Clutch Drum, O-Ring, Lip Seal & ATF 
Courtesy of GENERAL MOTORS CORP. 
3. Coat the forward clutch drum with ATF, install the forward clutch drum. 
IMPORTANT: Do not damage the O-ring

Page 2940 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 378: Forward Clutch Drum, Lip Seal & ATF 
Courtesy of GENERAL MOTORS CORP. 
4. Coat the forward clutch piston with ATF, install the forward clutch piston. 
IMPORTANT: Do not damage the lip seal o

Page 2941 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 379: Clutch Balancer & Forward Clutch Return Spring 
Courtesy of GENERAL MOTORS CORP. 
5. Install the forward clutch return spring and clutch balancer. 
IMPORTANT: Do not damage the lip seal of f

Page 2942 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 380: Compressing Spring Using DT 46451 & DT 46452 
Courtesy of GENERAL MOTORS CORP. 
6. Place the DT 46451 (1) and DT 46452 (2) on the clutch balancer and compress the piston return spring. 
See

Page 2943 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 381: Flanges, Discs, Plate & Forward Clutch Drum 
Courtesy of GENERAL MOTORS CORP. 
8. Install the 3 plates (2), 3 discs (3), and the flange (1) in order 2-3-2-3-2-3-1. 
 
2006 Chevrolet Aveo 
20

Page 2944 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 382: Removing Forward/Reverse Clutch Snap Ring Using A Screwdriver 
Courtesy of GENERAL MOTORS CORP. 
9. Using a screwdriver, install the snap ring.  
10. Check that the end gap of the snap ring