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Fig. 32: Transmission Pan Bolts
Courtesy of GENERAL MOTORS CORP.
2. Remove the 18 oil pan retainin
g bolts, then remove the oil pan and gasket.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2594 of 5127
Fig. 33: Solenoids & Wiring Harness Assembly
Courtesy of GENERAL MOTORS CORP.
3. Disconnect the wirin
g harness assembly from the five solenoids.
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2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Fig. 34: Locating Transmission Fluid Temperature Sensor
Courtesy of GENERAL MOTORS CORP.
4. Remove the wiring harness retaining bolt, then remove the wiring harness and TFT sensor from the
transaxle.
Installation Procedure
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2596 of 5127
Fig. 35: Transmission Fluid Temperature Sensor
Courtesy of GENERAL MOTORS CORP.
1. Coat a new O-ring with ATF, then install it on the harness connector.
2. Install the TFT sensor and wiring harness into the transaxle case.
NOTE: Refer to Fastener Notice in Cautions and Notices.
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3. Install the wiring harness retaining bolt.
Tighten: Tighten the bolt to 5.5 Nm (48 lb-in).
Fig. 36: Solenoid Wiring Harness Assembly
Courtesy of GENERAL MOTORS CORP.
4. Connect the wirin
g harness to the five solenoids.
2006 Chevrolet Aveo
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Page 2598 of 5127
Fig. 37: Transmission Pan Bolts
Courtesy of GENERAL MOTORS CORP.
5. Install a new gasket on the oil pan, then install the oil pan to the transaxle with the 18 retaining bolts.
Tighten: Tighten the bolts to 7.5 Nm (65 lb-in).
6. Fill the transaxle with fluid. Refer to Draining Transmission Fluid
.
GEARSHIFT CONTROL LEVER REPLACEMENT
Removal Procedure
2006 Chevrolet Aveo
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Page 2599 of 5127
Fig. 38: Wiring Harness Connectors & Shift Control Lever
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Remove the floor console. Refer to Console Replacement
- Front Floor .
3. Disconnect the wirin
g harness connectors from the shift control lever.
CAUTION: Refer to Battery Disconnect Caution .
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Fig. 39: Control Cable Adjusting Nut
Courtesy of GENERAL MOTORS CORP.
4. Loosen the control cable adjusting nut.
5. Disconnect the control cable from the shift control lever assembl
y.
2006 Chevrolet Aveo
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