2002 CHEVROLET AVEO Service Repair Manual

Page 2649 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 88: Installing Damping Block Connection Nut And Bolt 
Courtesy of GENERAL MOTORS CORP. 
5. Install the rear mounting bracket bolts and the bracket. 
Tighten: Tighten the rear mounting bracket bol

Page 2650 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 89: View Of Torque Converter Bolts 
Courtesy of GENERAL MOTORS CORP. 
7. Install the torque converter bolts. 
Tighten: Tighten the torque converter bolts to 45 N.m (33 lb ft). 
8. Install the ser

Page 2651 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 90: Electrical Connectors 
Courtesy of GENERAL MOTORS CORP. 
9. Connect the transaxle electrical connector.  
10. Connect the PNP sensor electrical connector.  
11. Connect the OSS sensor electri

Page 2652 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 91: J 28467-B & Engine 
Courtesy of GENERAL MOTORS CORP. 
13. Remove the J 28467-B (1).  
14. Connect the shift control cable into the transaxle. Refer to Shift Control Cable Replacement 
- Floor

Page 2653 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 92: Fluid Cooler Inlet/Outlet Hoses & Transaxle 
Courtesy of GENERAL MOTORS CORP. 
15. Connect the fluid cooler inlet and outlet hose into the transaxle.  
16. Install the left and right drive ax

Page 2654 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 93: Inspecting Drive Plate Deflection 
Courtesy of GENERAL MOTORS CORP. 
1. Inspect if the drive plate deflection is within standard value. 
Specifications: The drive plate deflection standard va

Page 2655 of 5127

CHEVROLET AVEO 2002  Service Repair Manual COOLER PIPE BENDING AND CHOKE INSPECTION
Fig. 94: Cooler Pipe Inlet Side
 
Courtesy of GENERAL MOTORS CORP. 
1. Replace failured parts.  
2. Apply compressed air of 2 kg/cm
2 from cooler pipe inlet si

Page 2656 of 5127

CHEVROLET AVEO 2002  Service Repair Manual Fig. 95: Vehicle Speed Sensor, 12 Volt Power Supply & Voltmeter 
Courtesy of GENERAL MOTORS CORP. 
1. Remove the connector of vehicle speed sensor, connect 12 volt power supply and voltmeter to the 
t