2002 CHEVROLET AVEO Service Repair Manual

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Page 2929 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 367: Compressing Spring Using DT 46451 & DT 46452 Courtesy of GENERAL MOTORS CORP. 9. Using the DT 46451 (1) and the DT 46452 (2), compress the spring. See Special Tools . 10. Usin g a snap ri

Page 2930 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 368: Clutch Balancer & Forward Clutch Return Spring Courtesy of GENERAL MOTORS CORP. 11. Remove the clutch balancer and forward clutch return sprin g. 2006 Chevrolet Aveo 2006 TRANSMISSION

Page 2931 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 369: Forward/Reverse Multiple Disc Clutch & Transaxle Rear Cover Courtesy of GENERAL MOTORS CORP. 12. Install the forward and reverse multiple disc clutch on the transaxle rear cover. 13. Appl

Page 2932 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 370: Applying Compressed Air To Transaxle Rear Cover Courtesy of GENERAL MOTORS CORP. 14. Apply 392 kPa (57 psi) of compressed air to the transaxle rear cover to remove the forward clutch drum.

Page 2933 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 371: O-Ring & Forward Clutch Drum Courtesy of GENERAL MOTORS CORP. 15. Usin g a small screwdriver, remove the O-ring (1) from the forward clutch drum. 2006 Chevrolet Aveo 2006 TRANSMISSION

Page 2934 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 372: O-Ring & Intermediate Shaft Sub-Assembly Courtesy of GENERAL MOTORS CORP. 16. Using a small screwdriver, remove the O-ring (1) from the intermediate shaft sub-assembly. FORWARD AND REVER

Page 2935 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 373: Checking Forward/Reverse Clutch Disc, Plate & Flange For Damage Courtesy of GENERAL MOTORS CORP. 1. Check to see if the sliding surface of the disc, plate, and flange are worn or burnt. If

Page 2936 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 374: Measuring Free Length Of Spring Using Vernier Calipers Courtesy of GENERAL MOTORS CORP. 2. Using vernier calipers, measure the free length of the spring together with the spring seat. Spe
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