2002 CHEVROLET AVEO Service Repair Manual

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Page 2817 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 255: Measuring The Free Length Of 2nd Brake Piston Return Spring Using Vernier Calipers Courtesy of GENERAL MOTORS CORP. 64. Using vernier calipers, measure the free length of the 2nd brake pis

Page 2818 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 256: Disc Courtesy of GENERAL MOTORS CORP. 65. If the sliding surface of the disc, the plate and the flange of 2nd brake are worn or burnt, replace the parts. IMPORTANT:If the lining of the

Page 2819 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 257: Flange, Discs & Plates Courtesy of GENERAL MOTORS CORP. 66. Install the flange, 2 discs and 2 plates in order: 2-1-3-1-3, where (1)=Disc, (2)=Flange, and (3)=Plate. 67. Install the 2nd b

Page 2820 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 258: O-Rings & 2nd Brake Piston Courtesy of GENERAL MOTORS CORP. 68. Coat 2 new O-rings (1) with ATF and install the O-rings to the 2nd brake piston. 2006 Chevrolet Aveo 2006 TRANSMISSION A

Page 2821 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 259: 2nd Brake Piston & 2nd Brake Clutch Cylinder Courtesy of GENERAL MOTORS CORP. 69. Install the 2nd brake piston into the 2nd brake clutch c ylinder. IMPORTANT: Do not damage the O-rings.

Page 2822 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 260: 2nd Brake Clutch Cylinder & Transaxle Case Courtesy of GENERAL MOTORS CORP. 70. Install the 2nd brake clutch c ylinder to the transaxle case. 2006 Chevrolet Aveo 2006 TRANSMISSION Auto

Page 2823 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 261: DT 46455 & DT 46458 Courtesy of GENERAL MOTORS CORP. 71. Using DT 46455 (1) and DT 46458 (2), compress the 2nd brake piston return spring. See Special Tools . 72. Using the screwdriver, i

Page 2824 of 5127

CHEVROLET AVEO 2002 Service Repair Manual Fig. 262: Thrust Bearing Race & Front Planetary Sun Gear Courtesy of GENERAL MOTORS CORP. 73. Coat the thrust bearing race with petroleum jelly and install the race onto the front planetary sun gear
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