1997 SSANGYONG KORANDO Service Repair Manual

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Page 1425 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE (PART TIME - 4408) 5D2-27 SSANGYONG MY2002 KAA5D460 KAA5D470 Transfer Case Assembly 1. Separate the shift motor shaft cam assembly and the spring (1). KAA5D480 KAA5D490 2. Remove the c

Page 1426 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D2-28 TRANSFER CASE (PART TIME - 4408) KAA5D500 KAA5D510 KAA5D520 KAA5D530 2WD/4WD Lock Up Assembly Component. (37) Snap Ring (38) Lock up Hub (39) Return Spring (40) Lock up Coll

Page 1427 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE (PART TIME - 4408) 5D2-29 SSANGYONG MY2002 KAA5D540 KAA5D550 Remove the bolt and the retainer. Separate the output shaft and rear pump cover. Remove the hose clamp and remove the hos

Page 1428 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D2-30 TRANSFER CASE (PART TIME - 4408) KAA5D570 KAA5D580 Adapter, Input Shaft and Carrier Gear 1. Remove the breather. 2. After removing 6 bolts, remove the front adopter by separa

Page 1429 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE (PART TIME - 4408) 5D2-31 SSANGYONG MY2002 Cleaning Procedure Notice: Before cleaning, check the magnet for the presence of metal particles which indicate internal chipping of the tran

Page 1430 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D2-32 TRANSFER CASE (PART TIME - 4408) Step wear : Heavy wear that produces a step that can be seen or felt between adjacent contact and non-contact surfaces. Uneven wear : Condi

Page 1431 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE (PART TIME - 4408) 5D2-33 SSANGYONG MY2002 Normal Wear End Face Wear Traveling Face Wear Upper Face Wear Lower Face Wear Normal Description Abnormal KAA5D600 KAA5D610 KAA5D630KAA5D620

Page 1432 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D2-34 TRANSFER CASE (PART TIME - 4408) Corner chip at drive face Edge chip at drive face Corner chip at coast face Chip within contact pattern Chip completely through tooth Side ed
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