1997 SSANGYONG KORANDO Service Repair Manual

Page 1417 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5D2-18  TRANSFER CASE (PART TIME - 4408)
DISASSEMBLY AND ASSEMBLY
KAA5D370

Page 1418 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual TRANSFER CASE (PART TIME - 4408)  5D2-19
SSANGYONG  MY2002
1 Transfer Case
2 Spring Washer
3 Oil Seal
4 Companion Flange
5 Shift shaft
6 Oil Seal
7 Pipe Plug
8 Screw
9 Bolt
10 Speed Sensor and Harness

Page 1419 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5D2-20  TRANSFER CASE (PART TIME - 4408)
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KAA5D220
ON-VEHICLE SERVICE
MAINTENANCE OF TRANSFER
CASE LUBRICANT
1. Oil Level Check
Clean the oil level plug and surrounding area.

Page 1420 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual TRANSFER CASE (PART TIME - 4408)  5D2-21
SSANGYONG  MY2002
KAA5D240
4H AND 4L INDICATOR
When the ignition switch turns on, 4H and 4L indicators
turn on for 0.6 seconds and turn off.
Notice: If 4H and

Page 1421 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5D2-22  TRANSFER CASE (PART TIME - 4408)
KAA5D270
KAA5D280
TRANSFER CASE ASSEMBLY
1. Disconnect the negative terminal from the battery.
2. Lift up the vehicle and fix it safely.
3. R

Page 1422 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual TRANSFER CASE (PART TIME - 4408)  5D2-23
SSANGYONG  MY2002
KAA5D300
KAA5D310
KAA5D320
7. Support the transfer case with jack and remove
the front and rear propeller shafts from the transfer
case.
Inst

Page 1423 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual TRANSFER CASE (PART TIME - 4408)  5D2-25
SSANGYONG  MY2002
KAA5D380
KAA5D390
UNIT REPAIR
DISASSEMBLY PROCEDURE
Shift Motor Assembly
1. Separate the harness bracket.
2. Remove the shift motor mounting

Page 1424 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5D2-26  TRANSFER CASE (PART TIME - 4408)
KAA5D420
KAA5D430
3. Remove the clutch coil wiring from the connector.
4. Remove the clutch coil assembly mounting nut.
KAA5D440
KAA5D450
5.