Page 409 of 2053
1D2 -- 14 M161 ENGINE COOLING
D AEW OO M Y_2000
FAN SHROUD
Removal & Installation Procedure
1. Unscrew two bolts from cooling fan shroud and re-
move the shroud.
Installation Notice
Tightening Torque
3--7NSm (27 -- 62 lb-in)
2. Installation should follow the removal procedure in
the reverse order.
Page 410 of 2053
M161 ENGINE COOLING 1D2 -- 15
D AEW OO M Y_2000
REMOVAL AND INSTALLATION OF RADIATOR
Preceding Work: Removal of cooling fan shroud
1 Inlet Hose
2 Hose (to Engine)
3 Hose (to 3-- way Connector)
4 Make-- up Hose (to Coolant Reservoir)
5 3-- way Connector
6 Automatic Transmission Oil Cooling Hose
(A/T Equippend Vehicle)7 Bolt (M6 X 20, 4 pieces)
3--7 NSm (27-- 62 lb-in) .....................
8 Insulator
9 Radiator Bracket
10 Radiator
Page 411 of 2053
1D2 -- 16 M161 ENGINE COOLING
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermo connector from the ra-
diator.
3. Remove the each coolant hoses.
4. Remove the automatic transmission fluid cooler
pipes from radiator.
Installation Notice
Tightening Torque
20 NSm (15 lb-ft)
5. Remove all the bolts (7) from the radiator bracket (9)
and remove the bracket (9) and insulator (8).
Installation Notice
Tightening Torque
3--7NSm (27 -- 62 lb-in)
6. Remove the radiator (10).
7. Check the radiator pin for crack, damage, leakage
and bending and replace it if necessary.
8. Installation is reverse order of removal.
9. Check for leakage in the cooling system.
Page 412 of 2053

D AEW OO M Y_2000
SECTION 1E2
M161 ENGINE ELECTRICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1E2 -- 2............................
Generator Specifications 1E2-- 2..................
Starting Motor Specifications 1E2-- 2...............
Battery Specifications 1E2-- 2.....................
Fastener Tightening Specifications 1E2 -- 2..........
Maintenance and Repair 1E2 -- 3...................
On-- Vehicle Service 1E2-- 3.........................Generator 1E2-- 3...............................
Starting Motor 1E2--4...........................
Battery 1E2--5.................................
Spark Plug 1E2 -- 6..............................
Ignition Cable 1E2-- 8............................
Unit Repair 1E2 -- 11..............................
Battery 1E2--11................................
Page 413 of 2053
1E 2 -- 2 M161 ENGINE ELECTRICAL
D AEW OO M Y_2000
SPECIFICATIONS
GENERATOR SPECIFICATIONS
ApplicationDescription
Current11 5 A
Output Voltage12 -- 14 v
Resistance Between Rotor Core and Slip Ring∞Ω
STARTER SPECIFICATIONS
ApplicationDescription
Output Power1.2 kw
Voltage12 v
BATTERY SPECIFICATIONS
ApplicationDescription
Capacity90 AH
Max. Tolerance Between Cells≥0.04
Specific Gravity≥1.24
FASTER TIGHTENING SPECIFICATIONS
ApplicationNSmLb-FtLb-In
Generator Terminal B+Nut14 -- 1810 -- 13--
Generator Terminal D+Nut4--5--35 -- 44
Generator Mounting Bolt2518--
Battery Cable Nut on Starting Motor12 -- 159--11--
Electric Wire Nut on Starting Motor6--7--53 -- 62
Starting Motor Mounting Bolt35 -- 4826 -- 35--
Battery Mounting Bracket Nut12 -- 189--13--
Battery Negative Cable12 -- 189--13--
Battery Positive Cable12 -- 189--13--
Spark plug Cover Bolt9--11--80 -- 97
Ignition Cable Bolt9--11--80 -- 97
Spark plug20 -- 3015 -- 22--
Page 414 of 2053
M161 ENGINE ELECTRICAL 1E 2 -- 3
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON-VEHICE SERVICE
GENERATOR
Preceding Work : Removal of the drivebelt
Removal & Installation Procedure
1. Disconnect the negative battery terminal.
2. Unscrew the nut and disconnect the terminal (1).
Installation Notice
Tightening Torque
14 -- 18 NSm (10 -- 13 lb-ft)
3. Unscrew the nut and disconnect the terminal (2).
Installation Notice
Tightening Torque
4--5NSm (35 -- 44 lb-in)
1 Terminal (B+)
2 Terminal (D+)
4. Unscrew the generator mounting bolt (3).
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
5. Remove the generator.
6. Installation should follow the removal procedure in
the reverse order.
3 Generator Mounting Bolt
4 Generator
Page 415 of 2053
1E 2 -- 4 M161 ENGINE ELECTRICAL
D AEW OO M Y_2000
STARTING MOTOR
Removal & Installation Procedure
1. Disconnect the ground cable.
2. Unscrew the nut and disconnect the battery cable (1).
Installation Notice
Tightening Torque
12 -- 15 NSm (9 -- 11 lb-ft)
3. Unscrew the nut and disconnect the engine electric
wire (2).
Installation Notice
Tightening Torque
6--7NSm (53 -- 62 lb-in)
1 Battery Cable
2 Engine Electric Wire
4. Unscrew the mounting bolts (3) of starting motor.
Installation Notice
Tightening Torque
35 -- 48 NSm (26 -- 35 lb-ft)
5. Remove the starting motor.
6. Installation should follow the removal procedure in
the reverse order.
3 Fixing Bolt
4StartingMotor
Page 416 of 2053
M161 ENGINE ELECTRICAL 1E 2 -- 5
D AEW OO M Y_2000
BATTERY
1 Cable Terminal ( -- )
2 Cable Terminal Cap ( -- )
3 Cable Terminal Cap (+)
4Nut
5 Fuseblink Box
6 Terminal (+)7 Battery holddown Bracket
8 Battery Clamp Bolt
9 Battery
10 Sub Tray
11 Battery Tray
Removal & Installation Procedure
Notice
DDisconnect the battery negative cable first.
DInsert the clamp bolt (8) into the battery tray hole (11)
from inside when installing.