1997 SSANGYONG KORANDO Service Repair Manual

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Page 1465 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
6B-4 POWER STEERING PUMP
KAA6B010
REPAIR INSTRUCTIONS
ON-VEHICLE SERVICE
SERPENTINE ACCESSORY DRIVE
BELT
Removal and Installation Procedure
1. Remove the electric cooling fan. Refer

Page 1466 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual POWER STEERING PUMP 6B-5
SSANGYONG MY2002
KAA6B050
5. Remove the power steering pump assembly
mounting bolts.
Installation Notice
KAA6B040
3. Siphon the power steering fluid from the fluid reser-
voi

Page 1467 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
6B-6 POWER STEERING PUMP
KAA6B060
KAA6B070
3. Remove the power steering fluid reservoir
mounting bolts (1).
Remove Notice:
One power steering fluid reservoir mounting bolt
(2) is lo

Page 1468 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual POWER STEERING PUMP 6B-7
SSANGYONG MY2002
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
N•m
15
18
23
16
44Lb-Ft
11
13
17
12
33 Power Steering Fluid Reservoir Mounting Bolts (1)
Power Steering F

Page 1469 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SECTION 6C
POWER STEERING GEAR
TABLE OF CONTENTS
Description and Operation...................................6C-2
Power Rack and Pinion........................................6C-2
Component Locator...

Page 1470 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
6C-2 POWER STEERING GEAR
POWER RACK AND PINION
The power steering rack and pinion system has a rotary
control valve that directs hydraulic fluid coming from
the hydraulic pump to one

Page 1471 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual POWER STEERING GEAR 6C-3
SSANGYONG MY2002
COMPONENT LOCATOR
KAA6C010
1 Intermediate Shaft
2 Lower Pinch Bolt
3 Boot
4 Outer Tie Rod
5 Return Line Pipe6 Rack and Pinion Assembly
7 Rack and Pinion Ass

Page 1472 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
6C-4 POWER STEERING GEAR
DIAGNOSTIC INFORMATION AND PROCEDURES
POWER STEERING RACK AND PINION GEAR
Hissing Noise
Check the intermediate shaft joints for looseness.
Check the power st

SSANGYONG MY2002
6C-4 POWER STEERING GEAR
DIAGNOSTIC INFORMATION AND PROCEDURES
POWER STEERING RACK AND PINION GEAR
Hissing Noise
Check the intermediate shaft joints for looseness.
Check the power steering hose for contact with other
components.ChecksActionTighten the intermediate shaft joints.
Be sure the power steering hose is correctly fitted into
the hose clips.
Loss of Coolant
Check the power steering hose for contact with the
body.
Check the steering gear for insufficient lubrication.
Check the steering gear mounting for improper
installation.
Check the outer tie rods for improper installation.ChecksActionBe sure the power steering hose is correctly fitted into
the hose clips.
Lubricate the steering gear.
Tighten the steering gear mounting bracket nuts and
bolts.
Tighten the outer tie rod joints. Replace the outer tie rods.
Loss of Coolant
Check the steering wheel for contact with the turn
signal housing.
Check the intermediate shaft joints for binding or
looseness.
Check the power steering pump flow control valve for
sticking and improper alignment.
Check the wheel alignment.
Check the wheel bearings for wear or damage.
Check the intermediate shaft joints for improper
installation.
Check the outer tie rods and the ball joints for binding
or looseness.
Check the steering gear adjustments.
Check the steering column shaft seal for rubbing on
the shaft.
Check the steering shaft bearings for binding.ChecksActionAdjust the turn signal housing.
Replace the intermediate shaft.
Replace the power steering pump.
Align the wheels.
Replace the wheel bearings.
Adjust the intermediate shaft between the steering gear
and the steering column. Replace the intermediate shaft.
Tighten the tie rods and the ball joints. Replace the tie
rods and the ball joints.
Perform a straight-ahead check.
Replace the dash seal.
Replace the stub shaft bearings.
Check the power steering pump for internal leaks.
Check the hoses for damage or restricted flow.
Check the power steering fluid level.
Check the power steering pump flow control valve for
sticking and improper operation.ChecksActionReplace the power steering pump.
Replace the power steering hoses and/or pipes.
Fill the power steering fluid reservoir.
Replace the power steering pump.
Momentary Increase in Effort When Turning the Wheel Quickly

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