1997 SSANGYONG KORANDO Service Repair Manual

Page 1353 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual MANUAL TRANSMISSION  5B-45
SSANGYONG  MY2002
YAD5B1C0
INSPECTION OF COMPONENTS
Inspection Procedure
1. Clean all parts with solvent and dry them with
compressed air. Check the following parts for
crac

Page 1354 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5B-46  MANUAL TRANSMISSION
8. Check the following Bearing for excessive war:
Crankshaft pilot bushing for the front of the input
shaft.
Clutch release bearing.
Input shaft bearing

Page 1355 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual MANUAL TRANSMISSION  5B-47
SSANGYONG  MY2002
YAD5B1K0
YAD5B1M0
Speed gear roller bearing on the main shaft.
Main shaft rear bearing.
Counter shaft front and rear bearings.
YAD5B1L0
9. Check the gea

Page 1356 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5B-48  MANUAL TRANSMISSION
14. Check for gear clash on the synchronizer sleeve
teeth or the clutch teeth on the speed gear.
15. Check the synchronizer sleeve and gear clutch
tooth fo

Page 1357 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual Specifications.......................................................5C-2
General Specifications.........................................5C-2
Fastener Tightening Specifications.......................5

Page 1358 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSAMGYONG MY2002
5C-2 CLUTCH
Clutch Cover Bolt
Clutch Housing Bolt
Clutch Release Cylinder
Master Cylinder Nut
Clutch Tube Nut
Pedal Push Rod Nut
Pedal Mounting
T/M Case BoltBracket Bolt
Stopper Bolt2

Page 1359 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual CLUTCH 5C-3
SSANGYONG MY2002
1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Release Bearing
5 Release Fork Pivot
6 Release Cylinder
7 Release Fork Boot
COMPONENT LOCATOR
CLUTCH ASSEMBLY
8 Bolt
9 Rele

Page 1360 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual CLUTCH 5C-5
SSANGYONG MY2002
ON-VEHICLE SERVICE
BLEEDING OF CLUTCH SYSTEM
Bleeding procedure
Notice: Keep the fluid level over ‘MAX’ in reservoir
during bleeding operation.
Do not let fluid contac