1997 SSANGYONG KORANDO Service Repair Manual

Page 1361 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSAMGYONG MY2002
5C-6 CLUTCH
CLUTCH DISC
Preceding Work : Removal of the transmission
KAA5C040
1 Clutch Disc
2 Clutch Cover Assembly
3 Release Bearing
4 Clutch Housing5 Washer
6 Bolt..................

Page 1362 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual CLUTCH 5C-7
SSANGYONG MY2002
Removal & Installation Procedure
Tools Required
602589 00 40 00 Engine Lock
1. Remove the starter motor. Install the special tool
to the flywheel through the starter motor

Page 1363 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSAMGYONG MY2002
5C-8 CLUTCH
5. Unscrew the bolts and remove the clutch cover,
pressure plate and clutch disc.
Notice: Be careful not to drop the pressure plate
and clutch disc.
Installation Notice
6.

Page 1364 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual CLUTCH 5C-9
SSANGYONG MY2002
3. Clutch Release Bearing
The release bearing is permanently lubricated
and requires no cleaning.
Check the bearing for sticks, damage, abnormal
noise, turning drag and

Page 1365 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSAMGYONG MY2002
5C-10 CLUTCH
1 Snap Pin
2 Clevis Pin
3 Clevis
4 Lock Nut
5 Flange Nut.................... 8 - 18 Nm (6 - 13 lb-ft)
6 Push Rod
7 Cylinder Body
8 Oil Pipe..................... 15 - 18

Page 1366 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual CLUTCH 5C-11
SSANGYONG MY2002
Removal & Installation Procedure
1. Draw out the fluid.
2. Pull out the snap pin and clevis pin from the clutch
pedal connection.
3. Remove the clutch tube.
Installation

Page 1367 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSAMGYONG MY2002
5C-12 CLUTCH
1 Snap Pin .................................................Replace
2 Clevis Pin......................................Apply Grease
3 Master Cylinder Push Rod
4 Gasket
5 N

Page 1368 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual CLUTCH 5C-13
SSANGYONG MY2002
Inspection Procedure
1. Pedal Stroke (A).
Installation Notice
Notice: To adjust the pedal stroke, loosen the lock
nut (H) of the interlock switch (G) and turn the two
loc