Page 969 of 2053
REAR BRAKES 4E-9
SSANGYONG MY2002
YAD4C050
DISC BRAKE
1 Backing Plate
2 Parking Cable
3 Parking Cable Lever
4 Caliper Assembly5 Disc
6 Wheel
7 Air Bleeder Nipple
9 Shaft Assembly
Page 970 of 2053
SSANGYONG MY2002
4E-10 REAR BRAKES
YAD4C280
COMPONENT LOCATOR
DRUM BRAKE
1 Bleeder Screw
2 Bleeder Screw Cap
3 Rear Brake Assembly
4 Rear Brake Plate
5 Wheel Cylinder
6 Strut Assembly (Clearance Automatic Control
System)
7 Brake Leading Shoe
8 Middle Return Spring9 Upper Return Spring
10 Brake Shoe Retaining Spring Pin
11 Trailing Shoe
12 Brake Shoe Retaining Spring
13 Brake Shoe Retaining Spring Cap
14 Lower Return Spring
15 Hub Bolt
16 Rear Brake Drum
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REAR BRAKES 4E-11
SSANGYONG MY2002
YAD4C110
DISC BRAKE
1 Rear brake disc assembly
2 Brake pad
3 Brake caliper
4 Gasket...................................................Replace
5 Bolt........................................... 20 Nm (15 lb-ft)6 Gasket...................................................Replace
7 Brake hose
8 Gasket...................................................Replace
9 Hose bolt........................................... 8 - 18 Nm
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SSANGYONG MY2002
4E-12 REAR BRAKES
ON-VEHICLE SERVICE
DISC BRAKE ASSEMBLY
Removal Procedure
1. Remove the rear wheel.
Notice:
Park the vehicle on the flat ground and fix the
vehicle not to move it.
Release the parking brake.
Position the transmission in NEUTRAL.
2. Remove the brake hose from the rear brake
caliper.
Notice: Be carefully to prevent the brake fluid loss
and contamination.
3. Remove the caliper cylinder mounting bolt and
remove the disc pad and the cylinder.
YAD4C130
YAD4C140
RERAIR INSTRUCTIONS
4. Remove the caliper mounting bolt and remove the
caliper assembly.
YAD4C150
Page 973 of 2053
REAR BRAKES 4E-13
SSANGYONG MY2002
5. Disconnect the parking brake cable from the
parking brake lever.
6. Remove the brake disc.
7. Using the rubber hammer, hit to separate the
parking brake lining lightly and move the lining
upward.
Inspection
1. Clean the dissembled parts and visually check
the followings;
Wear, rust and damage on the cylinder and
piston
Damage, crack on the caliper body and
damage, wear on the guide pin
Pad uneven wear and oil contamination
Boot’s damage and tear
YAD4C160
YAD4C170
YAD4C180
YAD4C190
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SSANGYONG MY2002
4E-14 REAR BRAKES
2. Inspect the brake pad thickness.
Pad Thickness
10 mmMax wear Limit
2 mm
Notice: If the thickness of both pads is not same,
replace both pads at the same time.
3. Inspect the disc thickness.
Pad Thickness
10.4 mmMax wear Limit
8.5 mm
4. Inspect the disc plate’s scratch and deformation.
Brake Pad
1. Remove the cylinder mounting bolt (lower) at the
brake caliper.
2. Raise and fix the caliper assembly at the proper
position not to cause any damage in the hoses or
others.
YAD4C200
YAD4C210
3. Remove the brake pad and replace the new pad.
YAD4C220
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REAR BRAKES 4E-15
SSANGYONG MY2002
4. Install the caliper cylinder assembly and tighten
the retaining bolt.
Installation Procedure
1. Install the brake lining between the backing plate
and the flange.
Installation Notice
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)
Notice: Apply a certain amount of grease on the
parking brake lining surface.
2. Install the brake disc and connect the parking
brake cable to the lever.
3. Install the caliper to the brake disc.
Installation Notice
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)
YAD4C230
YAD4C240
YAD4C250
YAD4C260
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SSANGYONG MY2002
4E-16 REAR BRAKES
4. Install the brake hose.
Notice: The washer should be replaced new part.
5. Tighten the air bleeder screw.
Installation Notice
Tightening Torque7 - 13 Nm
(62 - 115 lb-in)
6. Bleed the brake system after replacement.
YAD4C270