Page 1321 of 2053
MANUAL TRANSMISSION 5B-13
SSANGYONG MY2002
115 Bolt
116 Spacer Seal and O-ring
117 Pivot Pin
118 Back-up Switch
119 Transmission Case
120 Filler/Drain Plug
121 Plug
122 Bolt123 Input Bearing Retainer
124 Oil Seal
125 Shim
126 Bearing Cap
127 Bearing Corn
128 Input Drive Shaft
129 Roller Bearing
Page 1322 of 2053
SSANGYONG MY2002
5B-14 MANUAL TRANSMISSION
ON-VEHICLE SERVICE
SEMI-REMOTE KIT
Removal Procedure
1. Remove the control housing arm insulator from the
semi-remote kit.
YAD5B120
YAD5B140
YAD5B130
2. Remove two snap rings and two screws using the
snap ring plier.
Notice: Do not reuse the damaged snap ring.
3. Disconnect the shift rod pin using the punch.
MAINTENANCE AND REPAIR
Page 1323 of 2053
MANUAL TRANSMISSION 5B-15
SSANGYONG MY2002
6. Push down the socket lining’s wing from the
control housing arm and disconnect the socket
lining and shift lever from the semi-remote kit.
YAD5B160
YAD5B170
YAD5B180
7. Remove the control housing arm by rotating the
clip pin.
8. Remove the retainer-ring from the U-joint assembly
using the snap ring plier.
YAD5B150
4. Remove the shift rod link from the semi-remote
kit.
5. Remove four metal bushing from the shift rod.
Page 1324 of 2053
SSANGYONG MY2002
5B-16 MANUAL TRANSMISSION
11. Remove the shift rail from the cover assembly
using the punch.
12. Pull out the shift rail from the cover assembly.
13. Inspect and clean all of the disassembled parts
and replace as needed.
YAD5B200
YAD5B210
YAD5B220
Installation Procedure
1. Insert the shift rail to the cover.
2. Pull the shift rail to the offset lever using the punch
and assemble them.
YAD5B190
9. Remove the pin from the U-joint assembly using
the punch.
10. Remove the U-joint assembly from the cover
assembly.
Page 1325 of 2053
MANUAL TRANSMISSION 5B-17
SSANGYONG MY2002
4. Push down the shift lever and the lining shift socket
from the control housing arm.
YAD5B160
YAD5B170
YAD5B240
5. Insert the clip pin to fix the cover assembly and
the control housing arm.
6. Insert the metal bushing to the shift rod.
YAD5B230
3. Insert the rail to U-joint assembly and assemble
the retainer ring using the snap ring plier.
Page 1326 of 2053
SSANGYONG MY2002
5B-18 MANUAL TRANSMISSION
8. Insert the washer and assemble the snap ring.
YAD5B130
YAD5B260
9. Insert the control housing arm insulator to the semi-
remote kit.
YAD5B250
7. Assemble the shift rod, the shift rail and U-joint
using the pin.
Page 1327 of 2053
MANUAL TRANSMISSION 5B-19
SSANGYONG MY2002
TRANSMISSION
Removal Procedure
1. Disconnect the negative terminal from the battery.
2. Lift up the vehicle and fix it safely.
3. Remove the drain plug from the transmission
housing and drain the oil. Reinstall the drain plug.
4. Disconnect the back-up switch connector.
5. Remove the breather hose.
YAD5B280
YAD5B290
YAD5B300
YAD5B310
6. Remove the speedometer connector and other
wiring harnesses and connectors.
Page 1328 of 2053
SSANGYONG MY2002
5B-20 MANUAL TRANSMISSION
7. Remove the front and rear propeller shafts from
the transfercase.
8. Support the transmission on an suitable jack.
Unscrew the center mounting nuts and each sides
mounting bolts and remove the cross member.
9. Remove the transmission mounting bolts.
Notice: For removing the transmission, there may
be any damage in the clutch housing inside CSC.
Thus remove the transmission with the clutch
housing.
10. Move the transmission jack backward careful and
disengage the transmission input shaft from the
engine.
Remove the transmission.
YAD5B320
YAD5B330
YAD5B340
YAD5B020