1997 SSANGYONG KORANDO Service Repair Manual

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Page 1329 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-21 SSANGYONG MY2002 Pre-Installation Checks Checking Procedure 1. Separate the clutch release fork from the pivot and remove the pivot from the clutch housing. 2. Check the pi

Page 1330 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-22 MANUAL TRANSMISSION 62 - 93 Nm (45 - 69 lb-ft) 21 - 35 Nm (15 - 26 lb-ft) Check the housing face alignment. - Place the dial indicator on the housing face. - By rotating th

Page 1331 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-23 SSANGYONG MY2002 4. Install the front and rear propeller shafts to the transmission. Installation Notice 5. Connect the cable, the harness and the bleeder. 6. Install the b

Page 1332 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-24 MANUAL TRANSMISSION UNIT REPAIR MAJOR UNIT Disassembly Procedure 1. Remove the shift lever from the extension housing. YAD5B470 YAD5B480 YAD5B500 YAD5B490 2. Install the remov

Page 1333 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-25 SSANGYONG MY2002 7. Remove the offset lever from the extension housing with the detent ball and spring. 8. Remove the roll pin from either the offset lever or extension hou

Page 1334 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-26 MANUAL TRANSMISSION 13. Using a needle nose pliers, remove the 5th-R lever clip. YAD5B550 YAD5B560 YAD5B580 YAD5B570 14. Using a 21 mm wrench or a T-50 bit, remove the 5th-R l

Page 1335 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-27 SSANGYONG MY2002 18. Remove the 5th synchronizer assembly with its fork and rail assembly from the counter shaft. YAD5B590 YAD5B600 YAD5B620 YAD5B610 19. Remove the slip yo

Page 1336 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-28 MANUAL TRANSMISSION 22. Remove the input shaft from the case by rotating it until the flat surface appears. 23. Remove the following parts from the input shaft. 4th speed gea
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