Page 897 of 2053

REAR AXLE 3D-3
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURES
Lack of Oil
Low Viscosity of Oil
Inferior Oil
Excessive Backlash of Ring Gears
Worn or Damaged Tooth of Ring and Pinion Gear
Worn or Damaged Tooth of Drive Pinion Gear
Wear of Side Bearing and Side Gear Spline
Bending of Axle Housing
Distortion of Differential Case
Wear of Pinion Shaft
Incorrect Drive Pinion Preload.
Incorrect Contact of Ring Gear and Pinion
Excessive Oil
Fault Seal of Carrier Contact Surface
Axle Housing Crack
Worn or Damaged Oil Seal
Worn or Damaged Tooth of Pinion or Side Gear
Wear of Pinion Shaft
Excessive Backlash of Pinion Gear and Side Gear
Excessive End-Play of Rear Axle Shaft
Incorrect Contact of Side Gear and Differential Case
Axle Housing Crack
Distortion or Poor Installation of Drive pinion Oil Seal
Damaged of Torn Drive Pinion Oil Seal
Loosened Bearing Collar
Worn or Damaged Universal Joint
Worn or damaged Axle Shaft Bearing
Lock of Oil
Insufficient Backlash of Gears
Excessive Preload of BearingReplenish
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Adjust
Reassembly
Adjust
Correct
Replace
Replace
Replace
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replenish
Adjust
Adjust Checks Phenomena
Noise
(During Straight
Driving)
Oil Leakage
Noise (During Turning)
Heating
Action
Page 898 of 2053
SSANGYONG MY2002
3D-4 REAR AXLE
COMPONENT LOCATOR
REAR AXLE ASSEMBLY
KAA3D010
1 Axle Shaft/Tube
2 Stabilizer Bar
3 Spring Seat & Spring
4 Upper Arm5 Shock Absorber
6 Lateral Rod
7 Input Shaft
8 Axle Housing
Page 899 of 2053
REAR AXLE 3D-5
SSANGYONG MY2002
CROSS SECTIONAL VIEW
KAA3D020
1 Rear Axle Shaft Assembly
2 Bracket Assembly
3 Hub Oil Seal
4 Bolt
5 Axle Shaft Tube6 Coil Spring Seat (Lower)
7 Caliper Assembly
8 Input Shaft/Flange
9 Rod Mounting Bracket
10 Wheel Speed Sensor
Page 900 of 2053
SSANGYONG MY2002
3D-6 REAR AXLE
REAR AXLE SHAFT ASSEMBLY
With disc brake
KAA3D030
1 Brake Disc
2 Plug
3 Rear Axle Shaft
4 Nut
5 Washer
6 Parking Brake Cable7 Parking Brake Lining & Back Plate Assembly
8 Brake Caliper Assembly
9 Spring Washer
10 Bolt
11 Rear Axle Housing
Page 901 of 2053
REAR AXLE 3D-7
SSANGYONG MY2002
With drum brake
KAA3D040
1 Brake Drum
2 Plug
3 Rear Axle Shaft
4 Wheel Bolt
5 Nut
6 Washer
7 Retainer Plate
8 Oil Seal9 Bearing
10 Snap Ring
11 Snap Ring
12 Oil Seal
13 Brake Shoe & Back Plate Assembly
14 Bolt
15 Rear Axle Housing
Page 902 of 2053
SSANGYONG MY2002
3D-8 REAR AXLE
ON-VEHICLE SERVICE
AXLE SHAFT ASSEMBLY
(WITH DISC BRAKE)
Removal
1. Remove the tire.
KAA3D050
KAA3D070
KAA3D060
2. Release the parking brake.
3. Remove the fixing pin of parking brake.
4. After detaching the parking brake lever, detach
the cable.
5. Remove the two fixing bolt of brake caliper.
Notice: Be careful not to damage the brake oil
hose.
6. Remove the brake caliper assembly.
Notice: If replacing the brake pad only, remove the
upper fixing bolt of caliper pad and lower it.
MAINTENANCE AND REPAIR
Page 903 of 2053
REAR AXLE 3D-9
SSANGYONG MY2002
8. Remove the four fixing bolt of dust shield cover
and then pull out the dust shield cover.
KAA3D100
KAA3D110
KAA3D090
9. Remove the two plastic plug in the axle shaft
flange.
10. Remove the four fixing bolts & washers of axle
housing flange from the retainer plate.
11. Remove the rear axle drive shaft.
KAA3D080
7. Remove the brake disc.
Page 904 of 2053
SSANGYONG MY2002
3D-10 REAR AXLE
KAA3D140
KAA3D150
KAA3D130
2. Tighten the flange fixing bolts and washers with
the retainer plate.
Installation Notice
3. Assemble the plastic plug n the rear axle flange
and install the dust shield.
Installation Notice
4. Install the brake disc and caliper assembly.
Installation Notice
5. Install the parking brake cable and tire.
Tightening torque 85 - 105 N•m
KAA3D120
Installation
Clean the detached axle shaft, check the damage or
wear.
1. After checking the spline & shaft of rear axle shaft,
assemble the shaft into the rear axle housing.
Tightening Torque50 - 65 Nm
(37 - 48 lb-ft)
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)