1997 SSANGYONG KORANDO Service Repair Manual

service reset timing belt mirror ESP inoperative navigation recommended oil

Page 1137 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 5A-42 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
FAULTY SHIFT PATTERN
Condition
2-3 shift only (no 4th or 1st)Possible Causes
S1 always OFF.
S1 always ON.
S2 always OFF.
S2 always ON.
B1 failed.

5A-42 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
FAULTY SHIFT PATTERN
Condition
2-3 shift only (no 4th or 1st)Possible Causes
S1 always OFF.
S1 always ON.
S2 always OFF.
S2 always ON.
B1 failed.
Loose band adjustment.
Front servo piston or seal failed.
S1/S2 ball misplaced,
Smaller ‘O’ ring on front servo
piston failed or missing.
2-3 shift valve jammed.
C1 clutch failed or slipping in 3rd
and 4th. (Gives 1st in 3rd and
2nd in 4th.)
Over-run Clutch (OC) /low ball
misplaced.
Rear band slipping when hot.
Reverse/Low-1st ball misplaced.
Rear servo inner ‘O’ ring
missing.
1-2 shift valve jammed.
2-3 shift valve jammed.
Inhibitor switch fault, 1-2-3 only.
3-4 shift valve jammed.Action
Inspect S1. Repair or replace as
necessary.
Check for 12 Volts applied to S1
at all times or for wiring fault.
Inspect S1. Repair or replace as
necessary.
Check for 12 Volts applied to S1
at all times or for wiring fault.
Inspect S2. Repair or replace as
necessary.
Check for open circuit or wiring
fault.
Inspect S2. Repair or replace as
necessary.
Check for open circuit or wiring
fault.
Inspect and repair as necessary.
Inspect and adjust as necessary.
Inspect and repair as necessary.
Inspect and replace or refit as
necessary
Inspect ‘O’ ring. Refit or replace
as necessary.
Inspect the 2-3 shift valve.
Repair or replace as necessary.
Inspect C1 clutch. Repair or
replace as necessary.
Inspect ball. Refit or replace as
necessary.
Inspect rear band adjustment.
Adjust as necessary.
Inspect ball. Refit or replace as
necessary.
Inspect ‘O’ ring. Refit or replace
as necessary.
Inspect the 1-2 shift valve.
Repair or replace as necessary.
Inspect the 2-3 shift valve.
Repair or replace as necessary.
Inspect inhibitor switch. Repair
or replace as necessary.
Inspect the 3-4 shift valve.
Repair or replace as necessary.
1-4 shift only1-3-4
(Delayed 1-2 shift)
4-3 shift only
1-2-Neutral (1st over run)
1-3 shift only
1-3-4 only
1-2-1 only
No manual 4-3, 3-2 or 2-1
No manual 1st
1st gear only or 2nd,3rd, and 4th
only
1st and 2nd only or 1st, 3rd and
4th only
1st, 2nd and 4th only or 1st, 2nd,
and 3rd (tied up in 3rd)

Page 1138 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual AUTOMATIC TRANSMISSION 5A-43
SSANGYONG MY2002
Condition
Harsh 2-3 shiftPossible Causes
Jammed band 1 release valve.
Faulty S3 or S2 solenoid.
Faulty clutch apply regulator
valve.
Missing or dama

Page 1139 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 5A-44 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
SHIFT QUALITY FAULTS
Condition Possible Causes
Incorrect auto transmission fluid
(ATF).
S5 faulty won, or incorrectly
fitted.
Band apply and clutch a

5A-44 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
SHIFT QUALITY FAULTS
Condition Possible Causes
Incorrect auto transmission fluid
(ATF).
S5 faulty won, or incorrectly
fitted.
Band apply and clutch apply
regulator springs misplaced.
Over-run Clutch (OC) /Low-1st
ball misplaced.
C4 clutch worn or burnt.
C4 wave plate not lined up with
the holes in the piston.
S5 worn.
Incorrect C4 pack clearance.
Damaged C4 clutch.
Cracked C2 piston (leaking into
C4).
Incorrect band adjustment
Front servo plastic plug missing
B1R spring broken.
B1R spring/plug left out.
C1/B1R ball misplaced.
C1 clutch damaged.
Restriction in C1 feed.
C1 piston check ball jammed.
Overdrive or input shaft sealing
rings damaged.
C1/B1R ball misplaced.
Overdrive or input shaft sealing
rings damaged.
C1 clutch damaged.
Rear band incorrectly adjusted
or damage
Low-1st check ball misplaced.
4-3 sequence valve in backwards.
Low-1st check ball misplaced.Action
Drain and fill with specified ATF.
Check that S5 is fitted correctly,
or replace S5.
Inspect band apply and clutch
apply regulator springs. Refit or
replace as necessary
Inspect the ball. Refit or replace
as necessary.
Inspect C4 clutch. Replace or
repair as necessary.
Check the alignment. Realign as
necessary.
Inspect S5 and replace as
necessary.
Check the clearance and adjust
as necessary.
Inspect C4. Repair or replace as
necessary.
Inspect piston. Repair or
replace as necessary.
Inspect and adjust band as
necessary.
Replace the plug.
Replace the spring.
Replace the spring/plug.
Refit the ball.
Inspect the clutch. Repair the
clutch as necessary.
Inspect and clean C1 feed.
Replace the piston.
Inspect and replace the sealing
rings and/or shaft as necessary.
Inspect and replace the ball.
Inspect and replace the sealing
rings and/or shaft as necessary.
Inspect and repair the C1 clutch
as necessary.
Inspect and adjust or replace
rear band.
Inspect and re-fit the ball.
Refit the valve.
Replace the ball.
Manual 4-3-2-1 is soft delayed or
missing
Firm 1-2 Hot
4th Tied up
Tied up on 2-3
Flare on 2-3
Slips in 4th
Flare on 4-3, Flare on 3-2
Firm Manual low shift-high line
press.
Slips in reverse, no manual 1st
All Shifts Firm

Page 1140 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual AUTOMATIC TRANSMISSION 5A-45
SSANGYONG MY2002
Condition
Harsh 1-2 shiftPossible Causes
Faulty inhibitor switch.
Faulty throttle position sensor.
Incorrect front band adjustment.
Damaged front se

Page 1141 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 5A-46 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
AFTER TEARDOWN FAULTS
Condition
C2 burntPossible Causes
Gear shift lever linkage out of
adjustment.
S6 foiled - stuck low.
Overdrive/output shaft sea

5A-46 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
AFTER TEARDOWN FAULTS
Condition
C2 burntPossible Causes
Gear shift lever linkage out of
adjustment.
S6 foiled - stuck low.
Overdrive/output shaft sealing
rings damaged.
C2 piston cracked.
Incorrect C4 pack clearance.
C4 wave plate not lined up
properly.
Overdrive or output shaft sealing
rings damaged.
C2 piston cracked.
Over-run Clutch (OC) /low-1st
ball misplaced.
B1R spring broken.
Input shaft sealing ring cut.
C1/B1R ball misplaced.
B1R spring left out.
Overdrive or input shaft sealing
rings damaged.
C1 piston cracked.
Ball capsule jammed.
4-3 sequence valve in backwards.
Clutch Apply Feed (CAF) /B1R
ball left out.
Rear band incorrectly adjusted
or damaged.
Reverse-low/first ball misplaced.Action
Inspect, repair C2 and adjust
the linkage as necessary.
Repair C2. Inspect, repair or
replace S6 as necessary.
Repair C2. Inspect, replace the
sealing rings and/or shaft as
necessary.
Repair C2. Inspect, repair or
replace the C2 piston as
necessary.
Inspect C4 and repair as
necessary.
Inspect and adjust the C4 pack
clearance as necessary.
Repair C4. Inspect and realign
the wave plate as necessary.
Repair C4. Inspect and realign
the sealing rings and/or shaft as
necessary.
Repair C4. Inspect and replace
the C2 piston as necessary.
Repair C4. Inspect and refit the
ball as necessary.
Inspect and repair B1 and
replace the spring as necessary.
Replace sealing ring.
Repair B1. Refit the ball as
necessary.
Inspect and repair C1 and
replace the spring.
Repair C1. Inspect and replace
the sealing tongs and/or shaft
as necessary.
Repair C1. Inspect and replace
the C1 piston as necessary.
Repair C1. Inspect and refit the
capsule as necessary.
Repair C1. Inspect and refit the
valve as necessary.
Repair C1. Inspect and replace
the ball as necessary.
Inspect and adjust the band as
necessary.
Inspect and refit the ball as
necessary.
C4 burnt
B1 burnt
C1 burnt
B2 burnt
(Slips in reverse - no manual 1st )

Page 1142 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual AUTOMATIC TRANSMISSION 5A-47
SSANGYONG MY2002
Condition
Firm converter lock or unlockPossible Causes
Input shaft O ring missing or
damaged.
Converter clutch regulator valve
in backwards.
Input

Page 1143 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 5A-48 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
TROUBLE CODE DIAGNOSIS - GASOLINE VEHICLE
TCM DIAGNOSTIC SYSTEM
OVERVIEW
Notice: To prevent Transmission Control Module (TCM)
damage. The ignition key m

5A-48 AUTOMATIC TRANSMISSION
SSANGYONG MY2002
TROUBLE CODE DIAGNOSIS - GASOLINE VEHICLE
TCM DIAGNOSTIC SYSTEM
OVERVIEW
Notice: To prevent Transmission Control Module (TCM)
damage. The ignition key must be OFF when
disconnection or reconnection the power to the TCM
(for example bttery cable, TCM pigtail connector, TCM
fuse, jumper cables, etc.).
When the TCM detects a system fault, a Diagnostic
Trouble Code (DTC) is set in the TCM. This code is
present while the fault conditions are met and is stored
as a ‘History DTC’ until cleared. Condition for setting
and clearing each TCM DTC are provided in the relevant
sections.
In the case where the vehicle type is certified for Eure
On-Board Diagnostic (EOBD) compliance, the Engine
Control Module (ECM) provides the communication linkto the EOBD scan tool to pass on any EOBD relevant
codes from the TCM. The table below contains a list of
all supported DTCs and the classification of each for
EOBD purposes. Where a type B DTC has been set in
an EOBD vehicle, the response to the fault may include
action by the ECM, including the illumination of the
Malfunction lndicator Lamp (MIL). Refer to Section 1F,
Engine Control, for details on EOBD system function,
checks and fault clearing.
CLEARING TROUBLE CODES
TCM DTCs should be cleared after repairs have been
completed. Some diagnostic tables will tell you to clear
the codes before using the chart, which will help to
find the cause of the problem more quickly. Always
note the DTCs present before clearing - this information
may be helpful in the diagnostic process.”
DIAGNOSTIC TROUBLE CODES
DTC
P0706
P0707
P0708
P0710
P0790
P1703
P1704
P1708
P1709
P1712
P1713
P1714
P1715
P1717
P1718
P1719
P1720
P1721
P1722
P1733
P1734
P1735
P1736
P1737Type
B
B
B
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D Description
Transmission Range Sensor Circuit Range/Performance
Transmission Range Sensor Circuit Low input
Transmission Range Sensor Circuit High input
Transmission Fluid Temperature Sensor Circuit Malfunction
Normal/Performance Switch Circuit Malfunction
Engine Speed Signal Error
Shaft Speed Signal Error
TCM Supply Voltage Low
TCM Supply Voltage High
Kickdown Switch Circuit Malfunction
Pedal Signal Error
EEPROM Vehicle Code Error
VPS Offset Error
RAM Error
ROM Error
CAN Bus Error
EEPROM Error
Throttle Signal Error
Vehicle Type Determination Error
Solenoid 1 Circuit Open
Solenoid 2 Circuit Open
Solenoid 3 Circuit Open
Solenoid 4 Circuit Open
Solenoid 5 Circuit Open

Page 1144 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual AUTOMATIC TRANSMISSION 5A-49
SSANGYONG MY2002
DIAGNOSTIC TROUBLE CODES (Contd)
DTC Types
Each DTC is directly related to a diagnostic test. The
Diagnostic management system sets DTCs based on
the f

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