1997 SSANGYONG KORANDO Service Repair Manual

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Page 1345 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-37 SSANGYONG MY2002 YAD5B960 YAD5B970 YAD5B990 15. Remove the tree-piece 1st speed blocking ring assembly and remaining synchronizer spring. 16. Check and clean all removed pa

Page 1346 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-38 MANUAL TRANSMISSION 5. Install the following parts : 2nd speed blocking ring assembly. Thrust washer for the blocking ring inner cone. Spiral retaining ring (Use special to

Page 1347 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-39 SSANGYONG MY2002 YAD5B0E0 YAD5B0F0 YAD5B0H0 3. Remove the input bearing. 4. Remove the input shaft seal. 5. Check and clean all removed parts and replace if necessary. Asse

Page 1348 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-40 MANUAL TRANSMISSION COUNTER SHAFT Disassembly Procedure 1. Using a hydraulic press and special tool, remove the front bearing assembly from the counter shaft. 2. Check and cle

Page 1349 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-41 SSANGYONG MY2002 YAD5B0N0 YAD5B0Q0 SHIFT COVER Disassembly Procedure 1. Using a hammer and a pin punch (3/16) remove the selector arm roll pin. 2. Before removal, note the

Page 1350 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-42 MANUAL TRANSMISSION Install the 3-4 shift fork and its selector plate. YAD5B0V0 YAD5B0S0 YAD5B0U0 YAD5B0T0 Push the shift shaft through the 1-2 shift fork. Place the select

Page 1351 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual MANUAL TRANSMISSION 5B-43 SSANGYONG MY2002 YAD5B0W0 YAD5B0Y0 Push the shift shaft through the 3-4 shift fork. YAD5B0X0 Install the roll pin that fixes the selector arm to the shift shaft. 4. Check

Page 1352 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5B-44 MANUAL TRANSMISSION YAD5B1A0 5. Lubricate and install the O-ring on the rear of the shift cover.
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