1997 SSANGYONG KORANDO Service Repair Manual

Page 1337 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual MANUAL TRANSMISSION  5B-29
SSANGYONG  MY2002
26. Remove the counter shaft as follows:
Using a punch and hammer, pry up the lock
tabs.
Using a 13 mm wrench or T-40 bit, remove the
4 bolts.
Remove th

Page 1338 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5B-30  MANUAL TRANSMISSION
Assembly Procedure
1. Using a hydraulic press and a supporting tool,
press the counter shaft rear bearing into the case.
Be sure that the supporting tool i

Page 1339 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual MANUAL TRANSMISSION  5B-31
SSANGYONG  MY2002
7. Install the counter shaft rear bearing outer race,
shim and retainer.
Installation Notice
Notice: Using a punch and hammer, bend the lock
tabs on the re

Page 1340 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5B-32  MANUAL TRANSMISSION
12. Align the slots of the lever with the rollers of the
reverse fork and 5th shift rail. Apply sealer on the
5-R lever pivot bolt and install it into the

Page 1341 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual MANUAL TRANSMISSION  5B-33
SSANGYONG  MY2002
YAD5B820
YAD5B830
YAD5B840
20. Place the detent spring and offset lever in the
extension housing and push the extension against
the case and shift cover.
2

Page 1342 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5B-34  MANUAL TRANSMISSION
27. Remove the fill plug.
28. Remove the transmission from the holding fixture
and install it to the vehicle.
29. Clean the sealing surface of the shift co

Page 1343 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual MANUAL TRANSMISSION  5B-35
SSANGYONG  MY2002
6. Remove the 2nd speed gear, bearing and spacer.
YAD5B880
YAD5B890
YAD5B910
YAD5B900
7. Using a screwdriver, remove the spiral retaining
ring.
8. Remove t

Page 1344 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual SSANGYONG  MY2002
5B-36  MANUAL TRANSMISSION
11. Using a hydraulic press and puller plate, remove
the 5th speed driven gear from the main shaft.
YAD5B920
YAD5B930
YAD5B950
YAD5B940
12. Remove the main