1997 SSANGYONG KORANDO Service Repair Manual

Page 777 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual 1F3 -- 20 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
FUEL PUMP
1 Fuel Injection Pump
2 Pressure Line 13N∙m (10 lb-ft) ..............
3 Suction Line
4 Hose Clip Replace........................5 Gasket R

Page 778 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual OM600 ENGINE CONTROLS 1F3 -- 21
D AEW OO M Y_2000
INJECTION NOZZLE TEST
Preceding Work : Removal of fuel injection nozzle
1 Fuel Injection Nozzle New : 115-- 125 bar....
Used : min. 100bar
A Closed Sp

Page 779 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual 1F3 -- 22 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
Tools Required
000589142700 Tester
Notice
When testing the injection nozzle, do not place your
hand into the spray of a nozzle. The spraywill penetrat

Page 780 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual OM600 ENGINE CONTROLS 1F3 -- 23
D AEW OO M Y_2000
5. Opening pressure test :
Open the valve (3) and slowly operate the hand le-
ver at tester (approx. 1 stroke / second) and mea-
sure opening pressure

Page 781 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual 1F3 -- 24 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
INJECTION NOZZLES
1 Fuel Injection Nozzle 35-- 40N∙m(26--30 lb-ft) .
2 Fuel Return Hose
3Plug
4 Nozzle Washer Replace...................
5 Fuel Inje

Page 782 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual OM600 ENGINE CONTROLS 1F3 -- 25
D AEW OO M Y_2000
Tools Required
001 589 65 09 00 Serration Wrench
Removal & Installation Procedure
1. Remove the plastic clip from the injection pipe
2. Remove the fue

Page 783 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual 1F3 -- 26 OM600 ENGINE CONTROLS
D AEW OO M Y_2000
INJECTION NOZZLE REPAIR
Preceding Work : Removal of fuel injection nozzle
1 Nozzle Holder
2 Steel Washer
3 Compression Spring
4 Thrust Pin5 Intermedia

Page 784 of 2053

SSANGYONG KORANDO 1997  Service Repair Manual OM600 ENGINE CONTROLS 1F3 -- 27
D AEW OO M Y_2000
Tools Required
001 589 65 09 00 Socket Wrench Insert
000 589 00 68 00 Cleaning Set
Repair Procedure
1. Clamp the nozzle holder (1) in a vice and remov