1997 SSANGYONG KORANDO Service Repair Manual

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Page 577 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 1B3 -- 28 OM600 ENGINE MECHANICAL D AEW OO M Y_2000 7. Belt detached from the base of rip. 8. Splits across the rips. 9. Sections of rip torn out. 10. Splits across several rips. 11. Splits across the

Page 578 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual OM600 ENGINE MECHANICAL 1B3 -- 29 D AEW OO M Y_2000 PRECHAMBER Preceding Work : Removal of glow plug Removal of fuel injection nozzle 1 Threaded Ring 130 N∙m (96 lb-ft) ........... 2 Prechamber3 Cyl

Page 579 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 1B3 -- 30 OM600 ENGINE MECHANICAL D AEW OO M Y_2000 Tools Required 603 589 00 09 00 Serration Wrench 667589036300 SlidingHammer Removal & Installation Procedure 1. Using the serration wrench (4), remo

Page 580 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual OM600 ENGINE MECHANICAL 1B3 -- 31 D AEW OO M Y_2000 Assembly Procedure Notice In case the prechambers are reused, inspect the prechambers thoroughly, if the ball pin by heat and fire is broken, it can

Page 581 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 1B3 -- 32 OM600 ENGINE MECHANICAL D AEW OO M Y_2000 MILLING OF PRECHAMBER SEALING SURFACE 1Drift 2 Sleeve 3 Milling Cutter4 Counter Sink (Special Tool -- 601 589 00 66) 5 Cylinder Head Tools Required

Page 582 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual OM600 ENGINE MECHANICAL 1B3 -- 33 D AEW OO M Y_2000 1. Remove the injection nozzle. 2. Remove the prechamber. 3. Cover the prechamber bore to avoid any chips drop- ping into the combustion chamber. 4.

Page 583 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual 1B3 -- 34 OM600 ENGINE MECHANICAL D AEW OO M Y_2000 8. Remeasure size ’X’ and compare it with the first measurement and determine the thickness of spacer ring. Ex Size before machining25.7 mm Size

Page 584 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual OM600 ENGINE MECHANICAL 1B3 -- 35 D AEW OO M Y_2000 TDC (TDC SENSOR BRACKET) SETTING Preceding Work : Removal of No.1 cylinder prechamber 1 Measuring Device 2 Dial Gauge 3 Cylinder Head 4 Piston Set a
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