1997 SSANGYONG KORANDO Service Repair Manual

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Page 1809 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual FRAME AND UNDERBODY 9N-7
SSANGYONG MY2002
ON-VEHICLE SERVICE
ALIGNMENT CHECKING
An accurate method of determining the alignment of
the underbody uses a measuring tram gauge. The tram
gauge set used

FRAME AND UNDERBODY 9N-7
SSANGYONG MY2002
ON-VEHICLE SERVICE
ALIGNMENT CHECKING
An accurate method of determining the alignment of
the underbody uses a measuring tram gauge. The tram
gauge set used to perform the recommended
measuring checks must include a vertical pointer able
to reach 457 mm (18 inches).
Two types of measurements can be made with a tram
gauge: direct point-to-point measurements and
measurements calculated on a horizontal plane (datum
line) parallel to the underbody. Point-to-point
measurements are generally taken on steering and
suspension engine compartment parts and simply
require the vertical pointers to be set equally.
For horizontal plane measurements, the vertical pointers
must be set as specified for each point to be measured.
Dimensions-to-gauge holes are measured to the center
of the holes and flush to the adjacent surface metal
unless otherwise specified. It is recommended that
the diagonal dimensions to the cross-body be checked
on both sides in order to verify the dimensional
accuracy of the vehicle underbody.
FLOOR PAN INSULATORS
The floor pan insulators have been designed for the
higher floor pan temperatures that result from the use
of the catalytic converter in the exhaust system.
Therefore, when servicing a vehicle, it is essential that
any insulators that may have been disturbed or removed
be reinstalled in the original sequence and location.
Also, if an insulator needs to be replaced, use only
the insula-tion specified for that location on the floor
pan.
When servicing or replacing interior insulators, observe
the following instructions.
•Install the insulators in the original position and
sequence. Butt the pieces together in order to
avoid gapping or overlapping.
If it is necessary to replace an insulator, use only
the specified insulation.
Use the original part to determine the amount of
re-placement material required and as a template
for cutting and fitting the new piece to the floor
pan.
When installing the insulator, do not enlarge any
cut-outs or holes that are used for the attachment
of interior parts such as the instrument panel or
the floor console.
MAINTENANCE AND REPAIR

Page 1810 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
9N-8 FRAME AND UNDERBODY
KAA9N040
Route the cross-body harness for interior parts
over the floor pan insulators. Clip it in the original
location.
Do not apply spray-on deadeners

Page 1811 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual FRAME AND UNDERBODY 9N-9
SSANGYONG MY2002
GENERAL DESCRIPTION AND SYSTEM OPERATION
GENERAL BODY CONSTRUCTION
This vehicle is constructed with a unitized body which
in-corporates integral front and r

Page 1812 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
9O-6 BUMPERS AND FASCIAS
KAA9O070
REAR BUMPER IMPACT BAR
Removal and Installation Procedure
1. Remove the rear bumper fascia. Refer to Rear
Bumper Fascia in this section.
2. Remove

Page 1813 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual Description and Operation..................................9O-2
Bumpers............................................................9O-2
Components Locator ...........................................9O

Page 1814 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
9O-2 BUMPERS AND FASCIAS
DESCRIPTION AND OPERATION
BUMPERS
The bumper systems are designed to sustain a collision
into a fixed barrier at 8 km/h (5 mph) without damage.

Page 1815 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual BUMPERS AND FASCIAS 9O-3
SSANGYONG MY2002
COMPONENTS LOCATOR
BUMPERS AND FASCIAS
1 Front Bumper Assembly
2 Pad
3 Fog Lamp Mounting Bracket
4 Side Mounting Bracket
5 Rivet
6 Bolt
7 Front Nudge Bar As

Page 1816 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002
9O-4 BUMPERS AND FASCIAS
KAA9O030
KAA9O040
2. Remove the front bumper with the bolts.
Installation Notice
•Dissimilar metals in direct contact with each
other may corrode rapidly.

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