1997 SSANGYONG KORANDO Service Repair Manual

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Page 1393 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE 5D1-71 SSANGYONG MY2002 KAA5D360 KAA5D330 KAA5D380 UNIT REPAIR TRANSFER CASE OVERHAUL Disassembly Procedure 1. Remove the transfer case assembly. Refer to “Transfer Case” in this se

Page 1394 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D1-72 TRANSFER CASE KAA5D390 KAA5D400 KAA5D410 KAA5D420 8. Remove the rear output shaft oil seal and discard it, if required. 9. Remove the speedometer drive gear and rear pro- pell

Page 1395 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE 5D1-73 SSANGYONG MY2002 KAA5D430 KAA5D440 KAA5D450 KAA5D460 17. Remove the front propeller shaft speed sensor tooth wheel. 18. Remove the chain, driven sprocket and drive sprocket as an

Page 1396 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D1-74 TRANSFER CASE KAA5D470 KAA5D480 KAA5D490 KAA5D500 28. Remove the external snap ring from the input shaft. 29. Place the input shaft in a vise and remove the bear ing. 30. Remo

Page 1397 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE 5D1-75 SSANGYONG MY2002 KAA5D510 KAA5D520 KAA5D460 3. Install the front output shaft oil seal using oil seal installer, if removed. 4. Install the front output shaft/flange and install

Page 1398 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D1-76 TRANSFER CASE KAA5D440 KAA5D430 KAA5D420 KAA5D410 11. Install the output shaft and oil pump in the input shaft Notice: If a new pump is used, align the flat of the output sha

Page 1399 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual TRANSFER CASE 5D1-77 SSANGYONG MY2002 KAA5D420 KAA5D590 23. Install the clutch coil and tighten three bolts. Installation Notice Caution: Do not kink or trap the wire while seating the clutch coil to

Page 1400 of 2053

SSANGYONG KORANDO 1997 Service Repair Manual SSANGYONG MY2002 5D1-78 TRANSFER CASE 31. Install the rear output shaft flange on rear output shaft. Install the rubber seal, output shaft yoke washer and nut. Tighten the nut and calk the nut on the
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