1997 SSANGYONG KORANDO cooling

0B -- 4 GENERAL INFORMATION
D AEW OO M Y_2000
Tire and Wheel
ApplicationSpecifications
Standard Tire SizeP235/75 R15, 255/70 R15
Standard Wheel Size7JJx15
Inflation Pressure At Full Lode
P235 / 75 : Front
Rear
P255 / 75 : Front
Rear
30 Psi
30 Psi
30 Psi
30 Psi
Steering System
ApplicationSpecifications
Gear TypeRACK & PINION
Wheel Alignment:
Front: Toe -- in
Front: Caster
Front: Camber
0--4mm
2°30′±30′
0°±30′
Oil Capacity1L
Suspension
ApplicationSpecifications
Front TypeDouble Wishbone
Rear Type5--Link
Fuel System
ApplicationSpecifications
Fuel Pump TypeElectric Motor Pump
Fuel Capacity70 L
Lubricating System
Application661LA662NA662LA2.0L
DOHC2.3L
DOCH3.2L
DOCH
Oil Pump TypeExternal Gear pump
Oil Filter TypeCombination (Full & Part)Full Flow
Oil Capacity (L)
(Including Oil Filter)8.09.09.57.27.58.2
Cooling System
Application661LA662NA662LA2.0L
DOHC2.3L
DOCH3.2L
DOCH
Coolant Capacity (L)9.5 -- 1010.510.5 -- 1110.510.511. 3
Radiator TypeForced Circulation
Water Pump TypeCentrifugal

0B -- 8 GENERAL INFORMATION
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
MAINTENANCE AND
LUBRICATION
NORMAL VEHICLE USE
The maintenance instructions contained in the mainte-
nance schedule are based on the assumption that the
vehicle will be used for the following reasons:
DTo carry passengers and cargo within the limitation of
the tire inflation prassure. Refer to “Tire and Wheel” in
section 2E.
DTo be driven on reasonable road surfaces and within
legal operating limits.
EXPLANATION OF SCHEDULED
MAINTENANCE SERVICES
The services listed in the maintenance schedule are fur-
ther explained below. When the following maintenance
services are performed, make sure all the parts are re-
placed and all the necessary repairs are done before
driving the vehicle. Always use the proper fluid and lubri-
cants.
Engine Oil and Oil Filter Change
Always use above the API SH grade or recommended
engine oil.
Engine Oil Viscosity
Engine oil viscosity (thickness) has an effect on fuel
economy and cold weather operation. Lower viscosity
engine oils can provide better fuel economy and cold
weather performance; however, higher temperature
weather conditions require higher viscosity engine oils
for satisfactory lubrication. Using oils of any viscosity
other than those viscosities recommended could result
in engine damage.
Cooling System Service
Drain, flush and refill the system with new coolant. Refer
to “Recommended Fluids And Lubricants“ in this sec-
tion.
Air Cleaner Element Replacement
Clean the air cleaner element every.
DGasoline Engine : 15,000km (10,000 miles)
DDiesel Engine : 10,000km (6,000 miles)
Replace the air cleaner element every .
DGasoline Engine : 60,000km (36,000 miles)DDiesel Engine : 30,000km (18,000 miles)
Replace the air cleaner more often under dusty condi-
tions.
Fuel Filter Replacement
Replace the engine fuel filter every.
DGasoline Engine : 60,000km (36,000 miles)
DDiesel Engine : 45,000km (24,000 miles)
Spark Plug Replacement
Replace spark plugs with same type.
DType : BOSCH : F8DC4
BERU : 14F-- 8DU4
Champion : C11YCC
DGap : 0.8±0.1 mm
Spark Plug Wire Replacement
Clean wires and inspect them for burns, cracks or other
damage. Check the wire boot fit at the Distributor and at
the spark plugs. Replace the wires as needed.
Brake System Service
Check the disc brake pads or the drum brake linings.
Check the pad and the lining thickness carefully.
Tire and Wheel Inspection and Rotation
Check the tires for abnormal wear or damage. To equal-
ize wear and obtain maximum tire life, rotate the tires. If
irregular or premature wear exists, check the wheel
alignment and check for damaged wheels. While the
tires and wheels are removed, inspect the brakes.
Tire Rotation (Left-hand Drive Type)

GENERAL INFORMATION 0B -- 9
D AEW OO M Y_2000
SCHEDULED MAINTENANCE CHARTS (GASOLINE ENGINE)
Engine
MAINTENANCE ITEMMAINTENANCE INTERVAL
Kilometers or time in months, whichever comes first
x1,000 km1153045607590105120
Months--1224364860728496
Drive beltIIIIIIIII
Engine oil & filter (1) (3)IRRRRRRRR
Cooling system hose & connectionsIIIIIIIII
Engine coolant (3)IIIIRIIIR
Fuel filter (2)--------R------R
Fuel line & connectionsIIIIIIIII
Air cleaner (2)--IIIRIIIR
Ignition timing--IIIIIIII
Spark plugs--IRIRIRIR
Charcoal canister & vapor lines------I----I----
Chart Symbols:
I -- Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
R -- Replace or change.
(1) If vehicle is operated under severe condition : short distance driving, extensive idling or driving in dusty condi-
tion. Change engine oil and the filter every 7,500 km or 6 months, whichever comes first.
(2) More frequent maintenance is required if under dusty driving condition.
(3) Refer to “Recommended fluids and lubricants”.

GENERAL INFORMATION 0B -- 11
D AEW OO M Y_2000
SCHEDULED MAINTENANCE CHARTS (DIESEL ENGINE)
Engine
MAINTENANCE ITEMMAINTENANCE INTERVAL
Kilometers or time in months, whichever comes first
x1,000 km1102030405060708090100
Months--6121824303642485460
Drive beltIIIIIIIIIII
Engine oil & fillter (1) (3)RRRRRRRRRRR
Cooling system hose & connections----IIIIIIIII
Engine coolant (3)----I------R------I
Fuel filter (2)--------R--------R--
Fuel line & connectionsIIIIIIIIIII
Glow plug----I--I--I--R--I
Pre -- fuel filter--IIRIIIIIII
Air cleaner (2)--IIIIIRIIRI
Ignition timing (see NOTE 1)--IIIIIIIIII
NOTE 1 : Injection Timing :
Adjust as required :
-- When excessive smoke is visible (black or white)
-- Poor performance/economy
Chart Symbols:
I -- Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
R -- Replace or change.
(1) If vehicle is operated under severe condition : short distance driving, extensive idling or driving in dusty condi-
tion, change engine oil every 5,000km or 3 months, whichever comes first.
(2) More frequent maintenance is required if under dusty driving conditing.
(3) Refer to “Recommended fluids and lubricants”.

0B -- 14 GENERAL INFORMATION
D AEW OO M Y_2000
EACH TIME THE OIL IS CHANGED
Brake System Inspection
This inspection should be done when the wheels are re-
moved for rotation. Inspect the lines and the hoses for
proper hookup, binding, leaks, cracks, chafing, etc. In-
spect the disc brake pads for wear. Inspect the rotors for
surface condition. Inspect other brake parts, the parking
brake, etc., at the same time. Inspect the brakes more
often if habit or conditions result in frequent braking.
Steering, Suspension and Front Drive Axle
Boot And Seal Inspection
Inspect the front and rear suspension and the steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
line and the hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Clean and inspect the drive axle
boot and seals for damage, tears or leakage. Replace
the seals if necessary.
Exhaust System Inspection
Inspect the complete system (including the catalytic
converter if equipped). Inspect the body near the ex-
haust system. Look for broken, damaged, missing, or
out -- of -- position parts as well as open seams, holes,
loose connections, or other conditions which could
cause heat buildup in the floor pan or could let exhaust
fumes seep into the trunk or passenger compartment.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
damaged, or missing parts. Lubricate all linkage joints
and throttle cable joints, the intermediate throttle shaft
bearing, the return spring at throttle valve assembly, and
the accelerator pedal sliding face with suitable grease.
Check the throttle cable for free movements.
Engine Drive Belts
Inspect all belts for cracks, fraying, wear and proper ten-
sion. Adjust or replace the belts as needed.
Hood Latch Operation
When opening the hood, note the operation of the sec-
ondary latch. It should keep the hood from opening all
the way when the primary latch is released. The hood
must close firmly.
AT LEAST ANNUALLY
Lap and Shoulder Belts Condition and Operation
Inspect the belt system including: the webbing, the
buckles, the latch plates, the retractor, the guide loops
and the anchors.
Movable Head Restraint Operation
On vehicles with movable head restraints, the restraints
must stay in the desired position.
Spare Tire and Jack Storage
Be alert to rattles in the rear of the vehicle. The spare
tire, all the jacking equipment, and the tools must be se-
curely stowed at all times. Oil the jack ratchet or the
screw mechanism after each use.
Key Lock Service
Lubricate the key lock cylinder.
Body Lubrication Service
Lubricate all the body door hinges including the hood,
the fuel door, the rear compartment hinges and the
latches, the glove box and the console doors, and any
folding seat hardware.
Underbody Flushing
Flushing the underbody will remove any corrosive mate-
rials used for ice and snow removal and dust control. At
least every spring clean the underbody. First, loosen the
sediment packed in closed areas of the vehicle. Then
flush the underbody with plain water.
Engine Cooling System
Inspect the coolant and freeze protection fluid. If the
fluid is dirty or rusty, drain, flush and refill the engine
cooling system with new coolant. Keep the coolant at
the proper mixture in order to ensure proper freeze
protection, corrosion protection and engine operating
temperature. Inspect the hoses. Replace the cracked,
swollen, or deteriorated hoses. Tighten the clamps.
Clean the outside of the radiator and the air conditioning
condenser. Wash the filler cap and the neck. Pressure
test the cooling system and the cap in order to help en-
sure proper operation.

1A1 -- 4 GENERAL ENGINE INFORMATION
D AEW OO M Y_2000
SIDE VIEW
23 Camshaft Adjuster
24 Cooling Fan and Viscous Clutch
25 Piston
26 Flywheel of Drive Plate27 Oil Pump Drive Chain
28 Oil Return Pipe
29 Timing Chain
30 Oil Pump

GENERAL ENGINE INFORMATION 1A1 -- 7
D AEW OO M Y_2000
ENGINE CRANKING AT THE FRONT OF CRANKSHAFT
Preceding Work: Removal of cooling fan
1 Vibration Damper Assembly
2 Crankshaft Pulley3Bolt 8.6±0.9 NSm ..........................
Notice
DRemove the negative ground cable before proceed-
ing the work.
DRotate the pulley in normal engine rotating direction
when cranking.

M162 ENGINE MECHANICAL 1B1 -- 9
D AEW OO M Y_2000
9. Loosen the cylinder block drain plug and then drain
the coolant completely.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
Notice:Replace the seal before installation of the drain
plug.
10. Remove the cooling fan shroud. Refer toSection
1D1, Engine Cooling.
11. Disconnect the each hose from radiator.
12. Remove the upper mounting bolts of radiator and
then remove the radiator.