Page 1785 of 2053
GLASS AND MIRRORS 9L-3
SSANGYONG MY2002
COMPONENTS LOCATOR
GLASS AND MIRROR
KAA9L010
1 SunVisorA
2 Adapter-S/Visor CTR
3 Grommet-Screw
4 Mirror A-I/S RR View
5 Screw-Oval
6 Cover-I/Side Mirror7 Mirror A-O/Side
8 Mirror A-O/Side
9 Glass Holder A-O/S
10 Screw-Hex SEMS
11 Glass Holder A-O/S
Page 1786 of 2053
SSANGYONG MY2002
9L-4 GLASS AND MIRRORS
KAA9L030
4. Using the glass sealant remover J-24402, cut the
adhesive around the windshield.
KAA9L020
ON-VEHICLE SERVICE
UNIT REPAIR
WINDSHIELD
Tools Required
J-24402Glass Sealant Remover
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the inside rearview mirror. Refer to “Rear
view Mirror” in this section.
3. Remove the weatherstrip around the windshield.
REPAIR INSTRUCTIONS
Page 1787 of 2053

GLASS AND MIRRORS 9L-5
SSANGYONG MY2002
KAA9L050
KAA9L060
Installation Procedure
1. Install the new weatherstrip to the windshield.
2. Apply tape to the new weatherstrip and the wind
shield to hold the weatherstrip in place.
3. Apply adhesive primer to the windshield frame and
the perimeter of the windshield.
KAA9L040
5. Remove the windshield from the vehicle.
6. Using a knife, remove the adhesive from the wind
shield.
7. Using a knife, remove the adhesive from the wind
shield frame.
4. Apply glass adhesive to the windshield frame.
5. Install the windshield into the windshield frame.
6. Reposition the tape over the weatherstrip, the
wind-shield, and the windshield frame to hold the
wind-shield in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the wind
shield. If a leak is found, dry the windshield and
fill the area that leaks with adhesive. If the leak
persists, remove the windshield and repeat the
entire procedure.
10. Install the inside rearview mirror. Refer to
“Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R,
Body Front End.
Page 1788 of 2053
SSANGYONG MY2002
9L-6 GLASS AND MIRRORS
KAA9L080
KAA9L090
KAA9L100
3. Remove the weatherstrip around the rear window.
7. Apply adhesive primer to the rear window frame
and the perimeter of the rear window.
KAA9L070
REAR WINDOW GLASS
Tools Required
J-24402Glass Sealant Remover
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical
connector.
4. Remove the tailgate trim panel.
5. Remove the screws that secure the glass to the
tailgate panel.
6. Remove the glass from the tailgate panel.
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GLASS AND MIRRORS 9L-7
SSANGYONG MY2002
KAA9L120
11. Let the adhesive dry for 24 hours.
12. Remove the tape.
13. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak
persists, remove the rear window and repeat the
entire procedure.
14. Connect the rear window defogger electrical
connector.
15. Connect the negative battery cable.
16. Installation should follow the removal procedure
in the reverse order.
KAA9L110
8. Apply glass adhesive to the rear window frame.
9. Install the rear window into the rear window frame
using the glass plastic nut.
10. Reposition the tape over the weatherstrip, the rear
window, and the rear window frame to hold the
rear window in place.
KAA9L150
REAR WINDOW DEFOGGER
BRAIDED LEAD WIRE REPAIR
The rear window defogger bus lead wire or the terminal
can be reattached by resoldering. Use a solder
containing 3 percent silver and a rosin flux paste.
1. The repair area should be buffed with fine steel
wool before soldering the bus lead wire.
2. Apply the paste-type rosin flux in small quantities
to the wire lead and the bus lead wire repair area
using a brush.
3. Coat the soldering iron tip with solder. Use only
enough solder to ensure a complete repair.
4. Use only enough heat to melt the solder. Do not
overheat the wire when resoldering to the bus lead
wire.
5. Installation should follow the removal procedure
in the reverse order.
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SSANGYONG MY2002
9L-8 GLASS AND MIRRORS
KAA9L140
Notice: The grid line repair material must be cured
with heat. In order to avoid heat damage to the
interior trim, protect the trim near the repair area
where heat will be applied.
9. Heat the repair area for 1 to 2 minutes.
10. Hold the heat gun nozzle 25 mm (1 inch) from the
surface. A minimum temperature of 149°C (300°F)
is required.
11. Inspect the grid line repair area. If the repair
appears discolored, apply a coating of tincture of
iodine to the area using a pipe cleaner or a line
brush. Allow the iodine to dry for about 30
seconds. Carefully wipe off the excess iodine with
a lint-free cloth.
12. Test the operation of the rear window defogger in
order to verify that the repair was successful.
Important: At least 24 hours is required for
complete curing of the repair materials. The repair
area should not be physically disturbed until after
that time.
13. Installation should follow the removal procedure
in the reverse order.
KAA9L130
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical
connector.
3. Inspect the rear window defogger grid lines.
4. Mark the grid line break on the outside of the glass
with a wax pencil or a crayon.
5. Buff the grid lines that are to be repaired with steel
wool. Wipe the lines clean using a cloth dampened
with alcohol. Buff and clean about 6 mm (0.25 inch)
beyond each side of the break in the grid line.
KAA9L130
6. Attach a grid line repair decal or two strips of tape
above and below the repair areas.
A repair decal or tape must be used in order to
control the width of the repair areas.
If a decal is used, the die-cut metered slot must
be the same width as the grid line.
7. Apply the grid repair material to the repair area
using a small wooden stick or a spatula. The grid
repair material should be at room temperature.
8. Carefully remove the decal or the tape.
Page 1791 of 2053

GLASS AND MIRRORS 9L-9
SSANGYONG MY2002
KAA9L160
KAA9L170
FRONT DOOR GLASS
Removal Procedure
1. Remove the door seal trim. Refer to Section 9P,
Doors.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
4. Removal procedure should follow the installation
procedure in the reverse order.
Installation Procedure
1. Install the glass in the door and position the glass
within the window regulator.
Notice: Dissimilar metals in direct contact with
each other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Install the glass to the window regulator with the
screws.
Installation Notice
3. Install the door seal trim. Refer to Section 9P,
Doors.
4. Removal procedure should follow the installation
procedure in the reverse order.
Tightening Torque1.96 - 2.94 Nm
(17.50 - 26.25 lb-in)
KAA9L180
FIXED GLASS
Removal and Installation Procedure
1. Remove the exterior B-pillar molding. Refer to
Section 9M, Exterior Trim.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 7 Nm (62 lb-in)
Page 1792 of 2053
SSANGYONG MY2002
9L-10 GLASS AND MIRRORS
KAA9L190
KAA9L200
OUTSIDE REARVIEW MIRROR
Removal and Installation Procedure
1. Remove the tweeter inner cover.
2. Remove the screws with the outside rearview
mirror.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Installation should follow the removal procedure
in the reverse order.
INSIDE REARVIEW MIRROR
Removal and Installation Procedure
1. Remove the screw with the inside rearview mirror.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
Tightening Torque1.4 - 1.7 Nm
(9 lb-in)
Tightening Torque3 - 5 Nm
(27 - 44 lb-in)