1995 ACURA TL Service Repair Manual

69. Appl y steerin g greas e t o th e circumferenc e o f th e
rac k en d housing .
STEERIN G GREAS E
RAC K EN D HOUSIN G
RAC K EN D GROOV E
SILICON E GREAS E
70. Appl y a ligh t coa t of silicon e greas e t o th e boo t
groove s o n th e rac k ends .
71 . Instal l th e boot s in th e rac k en d wit h th e tub e clamps .
NOTE : Instal l th e boot s wit h th e rack , i n th e straigh t
ahea d positio n (righ t an d lef t tie-rod s ar e equa l i n
length) .
NOTE: Wip e greas e of fthe threa d section .
SILICON E GREAS E
BOO T
TUBE CLAM P
72. Adjus t th e ai r tub e fittin g positio n o f th e boot s b y
turnin g it a s show n below .
LEFT BOO T RIGH T BOO T
(Viewe d fro m th e (Viewe d fro m th e
lef t side ) righ t side )
Offse t shaf t
center lin e
135°±10 °
BOO T110° ± 10 '
BOO T
AI R TUB E FITTIN G
AIR TUB E FITTIN G
73. Instal l th e tw o pip e clamp s a s show n below .
74 . Connec t th e ai r tub e betwee n th e righ t an d lef t
boot , an d instal l i t i n th e clip s o f th e pip e clamps .
Offset shaf t cente r line .
AIR TUB E
AI R TUB E PIP
E CLAMP S
Front
. Front
.
Front .
RACK EN D
ProCarManuals.com

Steering Gearbo x
Reassembl y (cont'd )
75. Instal l th e ne w boo t band s o n th e boot , an d ben d
bot h set s o f lockin g tabs .
76 . Lightl y ta p o n th e doubled-ove r portion s t o reduc e
thei r height .
CAUTION : Stak e th e ban d lockin g tab s firmly .
LOCKIN G TAB S
BOO T BAN D
Replace .
77. Slid e th e rac k righ t an d lef t t o b e certai n tha t th e
boot s ar e no t deforme d o r twisted .
ProCarManuals.com

Steering Gearbo x
Installatio n
CAUTION: B e carefu l no t t o ben d o r damag e th e cylin -
de r lin e A an d B whe n installin g th e gearbox .
1 . Instal l th e moun t cushio n o n th e righ t side .
2 . Loosel y instal l th e mountin g bracke t wit h th e tw o
gearbo x mountin g bolt s o n th e cushion .
MOUNT CUSHIO N
STEERIN G GEARBO X
GEARBO X MOUNTIN G BOLT S
3 8 N- m (3. 9 kgf-m , 2 8 Ibf-ft )
Loosel y install .
RIGHT MOUNTIN GBRACKETNOTE: Th e arro w o n th ebracke t point s towar dthe front .
3. Cente r th e steerin g rac k withi n it s stroke .
ProCarManuals.com

4. Instal l th e steerin g joint , an d reconnec t th e steerin g
shaf t an d pinio n shaft .
NOTE : Mak e sur e th e steerin g join t i s connecte d a s
follows :
a . Inser t th e uppe r en d o f th e steerin g join t ont o th e
steerin g shaf t (lin e u p th e bol t hol e wit h th e fla t
on th e shaft) , an d loosel y instal l th e uppe r join t
bolt.
b. Sli p th e lowe r en d o f th e steerin g join t ont o th e
pinio n shaf t (lin e u p th e bol t hol e wit h th e groov e
aroun d th e shaft) , an d loosel y instal l th e lowe r
joint bolt .
Be sur e tha t th e lowe r join t bol t i s securel y i n th e
groov e in th e pinio n shaft .
c. Pul l o n th e steerin g join t t o mak e sur e tha t th e
steerin g join t i s full y seated . The n tighte n th e
join t bolts .
UPPE R JOIN T BOL TBolt mus t lin e u pwit h fla t o n shaft .
Flat portion .
Groove.
PINIONSHAF T STEERIN
G
SHAF T
STEERIN G JOIN T
LOWE R JOIN T BOL TBolt mus t lin e u p wit hgroov e aroun d o n shaft .
5. Cente r th e cabl e ree l b y firs t rotatin g it clockwis e unti l
i t stops . The n rotat e i t counterclockwis e (approxi -
matel y tw o turns ) unti l th e arro w mar k o n th e labe l
point s straigh t up .
Reinstal l th e steerin g whee l (se e pag e 17-29 ). 6
. Instal l th e senso r lin e o n th e rea r beam .
7 . Instal l th e senso r lin e an d ai r tub e o n th e pip e
clamps .
PIPE CLAMP S
AI R TUB E
SENSO R LIN E
8. Tighte n th e tw o gearbo x mountin g bolt s o n th e
righ t side .
9 . Instal l th e splas h guar d wit h th e tw o gearbo x
mountin g bolt s o n th e lef t side .
10. Tighte n th e splas h guar d attachin g bolts .
NOTE : Instal l th e bolt s loosel y first , the n tighte n
the m securely .
SPLASH GUAR D
GEARBO X MOUNTIN G BOLT SSPLAS H GUAR D MOUNTIN G 4 3 N- m (4. 4 kgf-m , 3 2 Ibf-ft )BOLT S38 N- m (3. 9 kgf-m , 2 8 Ibf-ft )
STEERIN G JOIN T BOLT S22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )STEERIN G JOIN T
SENSO R LIN E
ATTACHIN G BOL T
9. 8 N- m (1. 0 kgf-m , 7 Ibf-ft )
ProCarManuals.com

Steering Gearbo x
Installatio n (cont'd )
11. Reconnec t th e tw o line s an d tw o hose s t o th e valv e
body unit .
NOTE :
• Chec k th e hos e band s an d cli p fo r deformatio n
an d deterioration , an d replac e the n if necessary .
• Afte r installin g th e steerin g gearbox , mak e sur e
tha t ther e is n o interferenc e betwee n th e cylinde r
line s an d rea r beam .
PUMP OUTLE T LIN EFrom th e pum p
12 N- m (1. 2 kgf-m ,9 Ibf-ft )
VALV E BOD Y UNI T
11 N- m (1. 1 kgf-m ,8 Ibf-ft )
12. Reconnec t th e tie-ro d end s t o th e steerin g knuckles ,
tighte n th e castl e nu t t o th e specifie d torque , an d
instal l ne w cotte r pins .
NOTE : Befor e connectin g th e tie-ro d ends , chec k
th e bal l join t pi n tapere d sectio n an d thread s sectio n
fo r greas e contamination , an d wip e it i f necessary .
CAUTION : Torqu e th e castl e nu t t o th e lowe r torqu e
specification , the n tighte n it onl y fa r enoug h t o alig n
th e slo t wit h th e pi n hole . D o no t alig n th e nu t b y
loosening . COTTER PI NCASTL E NU T Replace.49 - 5 9 N- m O n reassembly , ben d(5.0 - 6. 0 kgf-m , 3 6 - 4 3 Ibf-ft ) th e cotte r pi n a s shown .
13. Instal l th e fron t wheels .
14 . Fil l th e syste m wit h powe r steerin g flui d an d blee d
ai r fro m th e syste m (se e pag e 17-24 ).
15 . Afte r installation , perfor m th e followin g checks .
• Star t th e engine , allo w i t t o idle , an d tur n th e
steerin g whee l fro m lock-to-loc k severa l time s t o
war m u p th e fluid . Chec k th e gearbo x fo r leak s
(se e pag e 17-26 ).
• Adjus t th e fron t to e (se e sectio n 18 ).
• Chec k th e steerin g whee l spok e angle . Adjus t b y
turnin g th e righ t an d lef t tie-rods , i f necessary .
NOTE : Tur n th e righ t an d lef t tie-rod s equally .
SENSO R RETUR N LIN ETo th e reservoi rRETURN HOS ETo th e reservoi r
ProCarManuals.com

Ball Join t Boo t Replacemen t
'9 5 - 9 7 models :
1. Remov e th e boo t se t rin g an d th e boot .
CAUTION : D o no t contaminat e th e boo t installa -
tio n sectio n wit h grease .
2 . Pac k th e interio r o f th e boo t an d li p wit h grease .
3 . Wip e th e greas e of f th e slidin g surfac e o f th e bal l
pin , the n pac k th e lowe r are a wit h fres h grease .
CAUTION :
• Kee p greas e of f th e boo t installatio n sectio n an d
th e tapere d sectio n o f th e bal l pin .
• D o no t allo w dust , dirt , o r othe r foreig n materi -
al s to ente r th e boot .
BALL PI N TAPERE DSECTION
Wip e of f th e grease .
BOO T INSTALLATIO N
SECTIO N
Wip e of f th e grease . BOO
T INSTALLATIO N
SECTIO N
Wip e of f th e grease .
4. Instal l th e boo t i n th e groov e o f th e boo t installatio n
sectio n securely , the n blee d air .
ADJUSTIN G BOL TAdjust th e dept hby turnin g th e bolt .
BOO T
BALL JOIN T BOO T
CLI P GUID E
07974-SA5080 0
SET RIN G
5. Adjus t th e specia l too l wit h th e adjustin g bol t unti l th e
end o f th e too l align s wit h th e groov e o n th e boot .
Slide th e se t rin g ove r th e too l an d int o position .
CAUTION : Afte r installin g th e boot , chec k th e bal l
pi n tapere d sectio n fo r greas e contaminatio n an d
wip e it i f necessary .
'98 model :
CAUTION : D o no t contaminat e th e boo t installatio n sec -
tio n wit h grease .
1 . Remov e th e boo t fro m th e tie-ro d end , an d wip e th e
ol d greas e of f th e bal l pin .
2 . Pac k th e lowe r are a o f th e bal l pi n wit h fres h grease .
3 . Pac k th e interio r o f th e ne w boo t an d li p wit h fres h
grease .
CAUTION :
• Kee p greas e of f th e boo t installatio n sectio n an d
th e tapere d sectio n if th e bal l pin .
• D o no t allo w dust , dirt , o r othe r foreig n material s
t o ente r th e boot .
BALL PI N TAPERE DSECTION
Wip e of f th e grease .
BOO
T INSTALLATIO N
SECTIO N
Wip e of f th e grease .
4. Instal l th e ne w boo t usin g th e specia l too l a s show n
below .
NOTE : Th e boo t mus t no t b e a ga p a t th e boo t instal -
latio n sections .
BOOT
FRON T HU B
DIS/ASSEMBL Y TOO L
07965-SA5050 0
TIE-ROD EN D
CAUTION : Afte r installin g th e boot , chec k th e bal l
pi n tapere d sectio n fo r greas e contamination , an d
wip e it i f necessary .
LIP
ProCarManuals.com

Special Tool s
Ref. No.Too l Numbe r DescriptionQtyPag e Referenc e
Ball Join t Remover/Installe r
Hu b Dis/Assembl y Bas e
Hu b Dis/Assembl y Too l
Bal l Join t Boo t Cli p Guid e
Sea l Drive r
Bal l Join t Remove r 3 2 m m
Bal l Join t Remover , 2 8 m m
Suppor t Bas e18-17
18-1 4
18-14
18-17 , 18-1 8
18-15
18-1 2
18-12 , 18-13 , 18-2 8
18-15
07GA F - SD4033 0
07GA F - SD0070 0
07GAF-SE0010 0
07GA G - SD4070 0
07LAD-PT3010 A
07MAC-SL0010 0
07MA C - SL0020 0
07965-SD9010 0
ProCarManuals.com

Component Location s
Index
Whee l Alignment , pag e 18- 5
FRON T DAMPE R
• Removal , pag e 18-2 0
• Disassembly/Inspection , pag e 18-2 0
• Reassembly , pag e 18-2 2
• Installation , pag e 18-2 3
LOWE R AR M• Removal/Inspection , pag e 18-1 8
• Installation , pag e 18-1 9 Fron
t Suspensio n
UPPER AR M• Removal/Inspection , pag e 18-1 8
• Installation , pag e 18-1 9
KNUCKLE/HU B• Knuckl e Removal , pag e 18-1 1
• Hu b Uni t Remova l an d
Whee l Bearin g Replacement , pag e 18-1 3
• Knuckl e Installation , pag e 18-1 6
RADIU S RO D
• Removal/Inspection , pag e 18-1 8
• Installation , pag e 18-1 9
Rear Suspensio n
REAR DAMPE R• Removal , pag e 18-3 0
• Disassembly/Inspection , pag e 18-31
• Reassembly , pag e 18-3 3
• Installation , pag e 18-3 4
LOWE R AR M B
• Removal/Inspection , pag e 18-2 8
• Installation , pag e 18-2 9
UPPE R AR M• Removal/Inspection , pag e 18-2 8
• Installation , pag e 18-2 9
LOWE R AR M A• Removal/Inspection , pag e 18-2 8
• Installation , pag e 18-2 9
HUB BEARIN G UNI T
• Removal , pag e 18-2 6
• Installation , pag e 18-2 7
TRAILIN G AR M
• Removal/Inspection , pag e 18-2 8
• Installation , pag e 18-2 9
NOTE : Refe r t o page 18-3a of th e '96-9 8 Acura 3.2TL Servic e Manual supplement forfor the differences on this page for the 3.2TL.
ProCarManuals.com