1995 ACURA TL Service Repair Manual

Disassembly/Inspection/Reassembly
NOTE:
Clea n al l part s thoroughl y i n solven t o r carbureto r cleaner , an d dr y wit h compresse d air .
Blo w ou t al l passages .
Replac e th e O-rings .
Coat al l part s wit h AT F durin g assembly .
REAR COVE R
O-RINGReplace .
SNAP RIN G
SPRIN G SPECIFICATION S
SNAP RIN G
O-RING S
Replace .
REVERS E ACCUMULATO RSLEEVE
SEALIN G BOL T8x 1.2 5 mm18N-m(1.8kg f m ,
1 3 Ibf-ft )
SEALIN G WASHE R
Replace.
REVERS E ACCUMULATO R
PISTO N
SEALIN G BOL T
8x1.2 5 m m18N-m(1.8kgf-m , 1 3 Ibf-ft )
SEALIN G WASHE R
Replace.
1ST-HOL D ACCUMULATO RPISTON
1ST-HOL D ACCUMULATO RSLEEVE
Unit: m m (in )
No.Sprin g
Revers e accumulato r sprin g
1st-hol d accumulato r sprin g
One-wa y bal l sprin g
Standar d (New )
Wire Dia .
3.5(0.138 )
4.0(0.157 )
0.29(0.011 )
O.D.
18.6(0.732 )
25. 0 (0.984 )
4. 0 (0.157 )
Free Lengt h
115.5(4.547 )
68. 4 (2.693 )
14.0(0.551 )
No. o f Coil s
19.0
7.2
13. 0
Revers e Accumulator/1st-hol d Accumulato r — '96 Mode l
STEEL BAL L
O-RIN GReplace .
O-RINGReplace .
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Reverse Accumulator/ 1 st-hol d Accumulato r —
'9 7 - '9 8 Model s
Disassembly/lnspection/Reassembl y
NOTE:
Clean al l part s thoroughl y in solven t o r carbureto r cleaner , an d dr y wit h compresse d air .
Blow ou t al l passages .
Replace th e O-rings .
Coat al l part s wit h AT F during assembly .
O-RINGSReplace .
REAR COVE R
SEALIN G BOL T8x 1.25m m18N-m(1.8kgf-m ,
1 3 Ibf-ft )
SEALIN G WASHE R
Replace .
O-RIN G
Replace .
SNAP RIN G •
1ST-HOL D ACCUMULATO R
PISTO N
• 1ST-HOL D ACCUMULATO RSLEEVE
REVERS E ACCUMULATO RSLEEVE
REVERS E ACCUMULATO R
PISTO N
SEALIN G BOL T
8x 1.2 5 mm18 N- m (1. 8 kgf-m , 1 3 Ibf-ft )
SEALIN G WASHE R
Replace.
SPRING SPECIFICATION SUnit: m m (in )
No.Sprin g
Revers e accumulato r sprin g
1st-hol d accumulato r sprin g
Standar d (New )
Wire Dia .
3.1 (0.122 )
4.0(0.157 )
O.D.
18.6(0.732 )
25.0 (0.984 )
Free Lengt h
118.4(4.661 )
68.4 (2.693 )
No. o f Coil s
21.2
7.2
O-RING SReplace .
SNAP RIN G
O-RIN G
Replace .
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Accumulator Pisto n
Remova l
1. Remov e th e sna p ring .
2 . Remov e th e accumulato r sleev e an d spring .
3 . Remov e th e sealin g bolt .
4 . Remov e th e one-wa y bal l sprin g ('9 6 model) .
NOTE : D o no t remov e th e stee l ball .
5 . Wra p a sho p towe l aroun d th e accumulato r piston ,
an d appl y ai r pressur e t o th e flui d passag e t o remov e
the piston .
• Do no t plac e you r finger s in fron t o f piston .
• Do not use high air pressure; use an OSHAapprove d 3 0 PS I nozzle .
REAR COVE R
SHOP TOWE L
COMPRESSE D AI RHOS E NOZZL EOSHA-Approve d 3 0 ps itype only .
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Rear Cover/Clutc h Fee d Pipe s
Disassembly/Inspection/Reassembl y
NOTE:
Clean al l part s thoroughl y i n solven t o r carbureto r cleaner , an d dr y wit h compresse d air .
Blo w ou t al l passages .
Replac e th e O-rings .
Coa t al l part s wit h AT F durin g assembly .
SNAP RIN G
AT F FEE D
GUID E
O-RIN G
Replac e
FEE D PIP E
GUID E
O-RIN G
Replace .
REVERS E CLUTC H
FEE D PIP E
1ST-HOL D CLUTC HFEED PIP E SNA
P RIN G
FEE D PIP E GUID E
O-RIN G
Replace .
2N D CLUTC H
FEE D PIP E
1S T CLUTC H
FEE D PIP E
REA R COVE R
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Rear Cover/Revers e Idle r Gea r
Disassembly/Inspection/Reassembl y
NOTE:
Inspec t th e needl e bearing s fo r gallin g an d roug h movement .
Coa t al l part s wit h AT F befor e reassembly .
DOWEL PI N
REVERS E IDLE R GEA R
SHAF T
REA R COVE RTHRUS
T WASHER ,
14 x 2 5 m m
8x1.2 5 m m26N- m
(2. 7 kgf-m , 2 0 Ibf-ft )
REVERS E IDLE R GEA R
SHAF T HOLDE R
REVERS E IDLE R GEA R
Install i n thi s direction .
NEEDLE BEARING S
THRUST WASHER ,14 x 3 0 m m
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Mainshaft

Disassembly/Inspection/Reassembly

NOTE:

Lubricate all parts with ATF during reassembly.

Inspect the thrust needle bearings and the needle bearings for galling and rough movement.

Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the 0-rings.

THRUST WASHER

MAINSHAFT

Check splines for excessive

wear and damage.

Check bearing surface for

scoring, scratches and excessive

wear.

h

THRUST WASHER,

43 x 74 mm

Selective part

THRUST NEEDLE

BEARING

SEALING RINGS,

37 mm

NEEDLE BEARING

SET RING
LOCKNUT

24 x
1.25
mm

Replace.

127 N-m

(13.0 kgf-m, 94 Ibf-ft)

SNAP RING

THRUST NEEDLE

BEARING

1ST GEAR

NEEDLE BEARINGS

THRUST NEEDLE

BEARING

1ST GEAR

DISTANCE COLLAR

1ST GEAR COLLAR

1ST/4TH CLUTCH

ASSEMBLY

O-RINGS

Replace.

4TH GEAR

NEEDLE BEARING

THRUST NEEDLE

BEARING

3RD GEAR
WASHER, 24 mm

BALLBEARING

REVERSE GEAR

REVERSE GEAR

DISTANCE COLLAR

CONICAL SPRING

WASHER

Replace.

2ND CLUTCH

ASSEMBLY

O-RINGS

Replace.

THRUST WASHER,

29mm

THRUST NEEDLE

BEARING

2ND GEAR

NEEDLE BEARING

THRUST NEEDLE

BEARING

2ND GEAR COLLAR

.TRANSMISSION

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Mainshaft
Mainshaft 3r d Gea r Remova l
1. Remov e mainshaf t 3r d gear , 4t h gear , an d thrus t
washe r (4 3 x 7 4 mm ) fro m th e mainshaf t usin g th e
specia l too l an d a pres s a s shown .
•PRESS
•COLLA R
MAINSHAF T
4TH GEA R
ATTACHMENT ,45 x 55 m m I.D .07MA D - PR9010 0
THRUST WASHER ,43 x 74 m m
4TH GEA R
3R D GEA R
.ATTACHMENT ,45 x 55 m m I.D .07MAD-PR9010 0
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Mainshaft
Inspection
NOTE:
Inspec t th e 4 3 x 7 4 m m thrus t washe r whe n disassem -
blin g th e mainshaf t assembl y o r replacin g mainshaf t
3r d gea r and/o r 1st/4t h clutc h assembly .
Lubricat e al l part s wit h AT F during assembly .
1 . Instal l mainshaf t 3r d gea r o n th e mainshaf t usin g
th e specia l too l an d a pres s a s shown .
PRESS
COLLA R
MAINSHAF T
3RD GEA R
ATTACHMENT ,45 x 55 m m I.D .07MAD-PR9010 0
3RD GEA R
ATTACHMENT ,
45 x 55 m m I.D .07MAD-PR9010 0
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