Page 65 of 1771
Timing Belt
Removal (cont'd)
13. Loosen the adjusting bolt 180°. Push the tensioner to
remove tension from the timing belt, then retighten
the adjusting bolt.
ADJUSTING BOLT
10 x
1.25
mm
42 N-m (4.3 kgf-m, 31 Ibf-ft)
14. Remove the timing belt.ProCarManuals.com
Page 66 of 1771
Timing Bel t
Installatio n
Install th e timin g bel t i n th e revers e orde r o f removal ;
Onl y ke y point s ar e describe d here .
CAUTION : D o no t rotat e th e crankshaf t pulle y o r
camshaf t pulley s wit h th e timin g bel t removed . Th e pis -
ton s ma y hi t th e valve s an d caus e damage .
1 . Remov e th e spar k plugs .
2. Se t th e timin g bel t driv e pulle y s o tha t th e No . 1 pis -
ton i s a t to p dea d cente r (TDC) . Alig n th e TD C mar k
on th e toot h o f th e timin g bel t driv e pulle y wit h th e
pointe r o n th e oi l pump .
POINTE R
TIMIN G BEL T
DRIV E PULLE Y
Clean . TD
C MAR K
3. Se t th e camshaf t pulley s s o tha t th e No . 1 pisto n is a t
TDC . Alig n th e TD C mark s o n th e camshaf t pulley s t o
th e pointer s o n th e bac k covers .
LEFT:
TDC MAR K(BLUE )
POINTE R O N TH E
BAC K COVE R
(YELLOW )
LEFT CAMSHAF TPULLEY
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Page 67 of 1771

RIGHT:
POINTE R O N TH E
BAC K COVE R
(YELLOW )
TDC MAR K(RED)
RIGHT CAMSHAF TPULLEY
4. Instal l th e timin g bel t i n th e sequenc e shown .
(1) Timin g bel t driv e pulle y (crankshaft ) (2 ) Adjustin g
pulley (3 ) Lef t camshaf t pulle y (4) Wate r pum p
pulley (5) Right camshaf t pulley .
NOTE:
For easie r installation , advanc e th e righ t camshaf t
pulle y b y abou t a hal f toot h fro m th e TD C position .
Mak e sur e th e timin g bel t driv e pulle y an d cam -
shaf t pulley s ar e a t TDC . 5
. Loose n an d retighte n th e adjustin g bol t t o tensio n
th e timin g belt .
6 . Instal l th e uppe r an d lowe r covers .
NOTE: Clea n th e uppe r an d lowe r cover s befor e instal -
lation.
UPPE R COVER S
Clean .
6 x 1. 0 m m12 N- m (1. 2 kgf- m
8. 7 Ibf-ft )
LOWER COVE R
Clean .
7. Instal l th e crankshaf t pulley , the n tighte n th e pulle y
bol t (se e pag e 6-3 ).
8 . Rotat e th e crankshaf t pulle y abou t fiv e o r si x turn s
clockwis e s o tha t th e timin g bel t position s o n th e pul -
leys .
Directio n o frotation .
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Page 68 of 1771

Timing Bel t
Installatio n (cont'd )
9. Adjus t th e timin g bel t tensio n (se e pag e 6-5 ).
10 . Chec k tha t th e crankshaf t pulle y an d camshaf t pul -
ley s ar e a t TDC .
CRANKSHAF T PULLEY :
TDC MAR K
(WHITE )
LEFT CAMSHAF T PULLEY :
POINTER O NTH E UPPE R COVE R
RIGHT CAMSHAF T PULLEY :
POINTER O NTH E UPPE R COVE R POINTE
R O N TH E
LOWE R COVE R
TD C MAR K
(BLUE )
INSPECTIO NHOLEAfter checking ,install th e rubbe rcap.
TDC MAR K(RED)
INSPECTIO N HOL EAfter checking ,install th e rubbe rcap.
11. I f eithe r camshaf t pulle y i s no t positione d a t TDC ,
remov e th e timin g bel t an d adjus t th e positionin g fol -
lowin g th e procedur e o n pag e 6-8 , the n reinstal l th e
timin g belt .
12. Afte r installation , adjus t th e tensio n o f eac h belt .
Se e sectio n 2 3 fo r alternato r bel t tensio n adjust -
ment .
Se e sectio n 2 2 fo r A/ C compresso r bel t tensio n
adjustment .
Se e sectio n 1 7 fo r P/ S pum p bel t tensio n adjust -
ment .
13 . Ente r th e anti-theft code fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
ProCarManuals.com
Page 69 of 1771

CKP/CYP Senso r
Replacemen t
1. Remov e th e cente r bracke t (se e pag e 6-6 ).
2 . Tur n th e crankshaf t s o tha t th e No . 1 pisto n i s a t to p
dea d cente r (se e pag e 6-10 ).
3 . Remov e th e uppe r covers .
4 . Remov e th e timin g bel t fro m th e righ t an d lef t cam -
shaf t pulley s (se e pag e 6-6 ).
5 . Remov e th e lef t camshaf t pulley .
6 . Remov e th e lef t bac k cover .
7 . Remov e th e CKP/CY P senso r fro m th e lef t cylinde r
head .
RIGH TUPPE R COVE R
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
8. Instal l th e CKP/CY P senso r i n th e revers e orde r o f
removal ;
Refe r t o pag e 6- 8 whe n installin g th e timin g belt .
RUBBE R SEAL SReplac e whe n damage dor deteriorated .
8 x 1.2 5 mm31 N- m (3. 2 kgf-m ,
2 3 Ibf-ft )
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
LEF T CAMSHAF T
PULLE Y
RUBBE R SEA L
Replac e whe n damage dor deteriorated .
LEFTUPPE R COVE R
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
CKP/CY P
SENSO R
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Page 70 of 1771

Cylinder Head s
Illustrate d Inde x
CAUTION :
To avoi d damage , wai t unti l th e engin e coolan t temperatur e drop s belo w 100° F (38°C ) befor e removin g a cylinde r
head.
When handlin g a meta l gasket , tak e car e no t t o fol d it o r damag e th e contac t surface .
NOTE: Us e ne w O-ring s an d gasket s whe n reassembling .
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
RIGHT CAMSHAF T
PULLE Y
8 x 1.2 5 mm31 N- m (3. 2 kgf-m ,23 Ibf-ft )
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft ) ENGIN
E OI L TEMPERATUR E
SWITC H
2 7 N- m (2. 8 kgf-m ,
2 0 Ibf-ft )
Testing , pag e 8- 6HEA D COVE R GASKE TReplace whe n leaking , damage dor deteriorated .Apply liqui d gaske t a t th e fou r corner sof th e recesses , pag e 6-3 6
CYLINDE R HEA D COVE R
Refe r t o pag e 6-3 6 whe n
installing .
RUBBER SEAL S
Replac e whe n damage d
or deteriorated .
GROMMET
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft ) RUBBE
R SEA L
Replac e whe n damage dor deteriorated .
LEFT BAC K COVE R
8 x 1.2 5 mm31 N- m (3. 2 kgf-m , 2 3 Ibf-ft )6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
LEFT CAMSHAF T
PULLE Y CKP/CY
P
SENSO R
RIGH
T BAC K
COVE R O-RIN
G
Replace .
ProCarManuals.com
Page 71 of 1771
NOTE: Clean the oil control orifice when installing.
CYLINDER HEAD BOLT
11 x 1.5 mm
76 N-m (7.8 kgf-m, 56 Ibf-ft)
Apply engine oil to the
bolt threads.
EXHAUST GAS
RECIRCULATION
(EGR) PASSAGE
8 x
1.25
mm
22 N-m (2.2 kgf-m,
16 Ibf-ft)
OIL CONTROL
ORIFICES
Remove with 6 x 1.0 mm
bolt and clean.
RIGHT CYLINDER
HEAD GASKET
Replace.
OIL CONTROL
ORIFICES
Remove with 6 x 1.0 mm
bolt and clean.
CYLINDER
HEAD
10 x
1.25
mm
44 N-m (4.5 kgf-m,
33 Ibf-ft)
LEFT CYLINDER
HEAD GASKET
Replace.
8 x
1.25
mm
22 N-m (2.2 kgf-m,
16 Ibf-ft)
DOWEL PIN
DOWEL PIN
O-RINGS
Replace.
GASKET
Replace.
CYLINDER
HEADProCarManuals.com
Page 72 of 1771

Cylinder Head s
Illustrate d Inde x (cont'd )
NOTE:
Use ne w O-ring s an d gasket s whe n reassembling .
Use liqui d gasket , Par t No . 0871 8 - 000 1 o r 0871 8 - 0003 .
Prior t o reassembling , clea n al l th e part s in solvent , dr y them , an d appl y lubrican t t o an y contac t parts .
6 x 1.0 mm12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
VALV E KEEPER S
SPRING RETAINE R
INTAK E VALV E SPRIN G
VALV E SEA L
10 x 1.2 5 mm44 N- m (4. 5 kgf-m ,
3 3 Ibf-ft )
SPRIN G SEA T
VALV E GUID E
EXHAUS T VALV E ROCKE
R AR M
ASSEMBL YDisassembly/Reassembly , pag e 6-2 1Inspection , pag e 6-2 5
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
RUBBE R PLU G
Apply liqui d gasket .
VALVE GUID EInspection , pag e 6-2 8Replacement , pag e 6-3 0
Reaming , pag e 6-3 1
CAMSHAF T
Inspection, pag e 6-2 3
OIL SEA LReplace .
INTAKE VALV ERemoval , pag e 6-2 6Installation , pag e 6-3 2
CYLINDE R HEA D
Removal , pag e 6-1 5
Installation , pag e 6-3 5Warpage , pag e 6-2 7
Valv e sea t reconditioning ,
pag e 6-2 8 VALV
E SEA L
EXHAUS
T VALV E SPRIN G
O-RING
S
Replace .
DOWE
L PI N
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