1995 ACURA TL Service Repair Manual

1st-hold Clutc h Bearin g
Replacemen t
1. Remov e th e 1st-hol d clutc h bearin g usin g a bearin g
puller.
BEARIN G SEPARATOR , 0 - 4 1/ 2 in .
(Commerciall y available )
COLLA R
1ST-HOL D CLUTC H
2. Instal l a ne w bearin g usin g th e specia l too l a s shown .
NOTE : Driv e in th e bearin g unti l i t full y bottoms .
DRIVER I.D . 4 0 m m07746-003010 0
1ST-HOLD CLUTC H
BEARIN G
1ST-HOL D CLUTC H
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Secondary Drive n Gea r Shaf t
Component s
SET RIN GReplace .
TAPERE D ROLLE R
BEARIN G
SECONDAR Y DRIVE N GEA R
SHAF T
TAPERE D ROLLE R
BEARIN G
SECONDAR Y DRIVE N GEA R
SHAF T OI L SEA L
Replace .
EXTENSIO N SHAF T
Disassembl y
1 . Remov e th e se t ring .
2 . Remov e th e extensio n shaf t fro m th e secondar y
drive n gea r shaft .
SET RIN G
Replace .
Oil Sea l Replacemen t
1. Remov e th e oi l sea l fro m th e secondar y drive n gea r
shaft .
OIL SEA LReplace .
SCREWDRIVE R
2. Instal l th e oi l sea l int o th e secondar y drive n gea r
shaft usin g th e specia l tool s a s shown .
DRIVER07749 - 001000 0
ATTACHMENT ,42 x 4 7 m m0774 6 - 001030 0
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Secondary Drive n Gea r Shaf t
Tapere d Rolle r Bearin g Replacemen t
NOTE:
Th e bearin g an d oute r rac e shoul d b e replace d a s a set .
I f th e bearin g i s replaced , inspec t an d adjus t th e bear -
in g preloa d (pag e 14-168 ).
1 . Remov e th e tapere d rolle r bearing s fro m th e sec -
ondar y drive n gea r shaf t usin g a press .
PRESS
COLLA R
SECONDAR YDRIVEN GEA RSHAF T
BEARIN G SEPARATOR , 0 - 4 1/ 2 in .(Commerciall y available )
2. Instal l th e bearing s usin g th e specia l too l an d a pres s
a s shown .
NOTE : Pres s th e bearing s i n squarel y unti l the y bot -
tom.
40 m mUs e thi s sid e fo rtransmissio n housin gside bearing .
ATTACHMEN T40 x 5 0 m m07LAD-PW5060 1
50 m mUs e thi s sid e fo rtorqu e converte rhousing sid e bearing .
PRESS
STEEL PLAT E
ATTACHMENT ,40 x 5 0 m m07LAD-PW5060 1
TAPERED ROLLE RBEARIN G
SECONDAR Y DRIVE N GEA R
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Tapered Rolle r Bearin g Oute r Rac e Replacemen t
NOTE:
Replac e th e bearin g wit h a ne w on e wheneve r th e
oute r rac e is t o b e replaced .
D o no t us e shim(s ) o n th e torqu e converte r housin g
side .
Adjus t preloa d afte r replacin g th e bearin g an d oute r
race.
Coat al l part s wit h AT F durin g installation .
1 . Remov e th e bearin g oute r rac e fro m th e transmissio n
housin g an d torqu e converte r housin g b y heatin g th e
housin g t o abou t 212° F (100°C) .
CAUTION : D o no t hea t th e housin g i n exces s o f
212° F (100°C) .
HEAT GU N
THRUS T SHI MSelectiv e par tTransmissio n housin gonly.
HOUSIN GOUTER RAC E
2. Instal l th e oute r rac e i n th e torqu e converte r hous -
ing , usin g th e specia l tool s a s shown .
DRIVER07749-001000 0
BEARING DRIVE RATTACHMEN T07GAD-SD4010 1
3. Instal l th e thrus t shi m an d oute r rac e i n th e trans -
missio n housing , usin g th e specia l tool s a s shown .
BEARIN G OUTE RRACE
THRUS T SHIM .68 m mSelectiv e par t
TRANSMISSIO N HOUSIN G
DRIVER07749-001000 0
ATTACHMENT ,72 x 7 5 m m07746-001060 0
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Secondary Drive n Gea r Shaf t
Tapere d Rolle r Bearin g Preloa d Adjustmen t
NOTE: I f th e transmissio n housing , torqu e converte r
housing, secondar y drive n gea r shaft , tapere d rolle r
bearing , oute r rac e o r thrus t shi m wer e replaced , th e
bearin g preloa d mus t b e adjusted .
1. Remov e th e oi l seal s fro m bot h housing .
2 . Remov e th e bearin g oute r rac e an d thrus t shi m fro m
the transmissio n housin g b y heatin g th e housin g t o
abou t 212° F (100°C ) wit h a hea t gun .
CAUTION :
Do no t hea t th e housin g i n exces s o f 212° F
(100°C) .
Replac e th e tapere d rolle r bearin g whe n th e
oute r rac e is to b e removed .
Do no t us e a shi m o n th e torqu e converte r hous -
in g side .
NOTE : Le t th e transmissio n housin g coo l t o th e roo m
temperatur e befor e adjustin g th e bearin g preload .
HEAT GU N
THRUS T SHI MSelectiv e par tTransmissio n housin g
only .
HOUSIN GOUTER RAC E
3. Selec t th e 1.9 8 m m (0.07 8 in ) thrus t shi m fro m th e
middl e o f th e tabl e below .
THRUS T SHI M 6 8 m m
No.
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
z
AA
A B
AC
AD
Par t Numbe r
2394 1-PW5 - 00 0
2394 2 - PW 5 - 00 0
2394 3 - PW 5 - 00 0
2394 4 - PW 5 - 00 0
2394 5 - PW 5 - 00 0
2394 6 - PW 5 - 00 0
2394 7 - PW 5 - 00 0
2394 8 - PW 5 - 00 0
2394 9 - PW 5 - 00 0
2395 0 - PW 5 - 00 0
2395 1 - PW 5 - 00 0
2395 2 - PW 5 - 00 0
2395 3 - PW 5 - 00 0
2395 4 - PW 5 - 00 0
2395 5 - PW 5 - 00 0
2395 6 - PW 5 - 00 0
2395 7 - PW 5 - 00 0
2395 8 - PW 5 - 00 0
2395 9 - PW 5 - 00 0
2396 0 - PW 5 - 00 0
239 6 1-PW5 - 00 0
2396 2 - PW 5 - 00 0
2396 3 - PW 5 - 00 0
2396 4 - PW 5 - 00 0
2396 5 - PW 5 - 00 0
2396 6 - PW 5 - 00 0
2396 7 - PW 5 - 00 0
2396 8 - PW 5 - 00 0
2396 9 - PW 5 - 00 0
2397 0 - PW 5 - 00 0
Thicknes s m m (in )
1.56 (0.061 )
1.5 9 (0.063 )
1.6 2 (0.064 )
1.65 (0.065 )
1.68 (0.066 )
1.7 1 (0.067 )
1.7 4 (0.069 )
1.7 7 (0.070 )
1. 8 0 (0.071 )
1.8 3 (0.072 )
1.8 6 (0.073 )
1.8 9 (0.074 )
1.9 2 (0.076 )
1.9 5 (0.077 )
1.9 8 (0.078 )
2.0 1 (0.079 )
2.0 4 (0.080 )
2.0 7 (0.081 )
2.1 0 (0.083 )
2.1 3 (0.084 )
2.1 6 (0.085 )
2.1 9 (0.086 )
2.2 2 (0.087 )
2.2 5 (0.089 )
2.2 8 (0.090 )
2.3 1 (0.091 )
2.34 (0.092 )
2.37 (0.093 )
2.4 0 (0.094 )
2.4 3 (0.096 )
4. Afte r installin g th e thrus t shim , instal l th e oute r rac e
in th e transmissio n housin g usin g th e specia l tool s
(see pag e 14-167 ).
NOTE :
Instal l th e oute r rac e squarel y i n th e transmissio n
housing.
Check tha t ther e i s n o clearanc e betwee n th e
oute r race , shi m an d transmissio n housing .
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5. Install the sealing bolt to the secondary driven gear

shaft and torque it to 20 N-m (2.0 kgf-m, 14 Ibf-ft).

6. With the mainshaft and countershaft removed, install

the secondary driven gear shaft, and torque the trans-

mission housing.

NOTE: Install the gasket when checking starting

torque.

10 x
1.25
mm

44 N-m (4.5 kgf-m,

33 Ibf-ft)

10 Bolts

TRANSMISSION

HOUSING

DOWEL PIN

GASKET

DOWEL PIN
SEALING BOLT

20 N-m (2.0 kgf-m,

14 Ibf-ft)

DOWEL PIN

SECONDARY

DRIVEN GEAR

TORQUE

CONVERTER

HOUSING

10 x
1.25
mm

44 N-m (4.5 kgf-m,

33 Ibf-ft)

8 x
1.25
mm

33 N-m (3.4 kgf-m,

25 Ibf-ft)
7. Rotate the secondary driven gear shaft in both direc-

tions to seat the bearing.

8. Measure the starting torque of the secondary driven

gear shaft with a torque wrench.

STANDARD: 2.3 - 3.2 N-m

(23 - 33 kgf-cm, 20 - 29 Ibf-in)

TORQUE WRENCH

NOTE:

Measure the starting torque at normal room tem-

perature in both directions.

Changing the shim to the next size will increase or

decrease starting torque about 0.3 - 0.4 N-m (3 -

4 kgf-cm, 3-3 Ibf-in).

To increase the starting torque, increase the

thickness of the shim. To decrease the starting

torque, decrease the thickness of the shim.ProCarManuals.com

Oil Seal s
Remova lInstallatio n
1. Remov e th e oi l sea l fro m th e transmissio n housing .
TRANSMISSIO NHOUSING
OIL SEA L
Replace .
2. Remov e th e oi l sea l fro m th e torqu e converte r hous -
ing.
TORQU E CONVERTE RHOUSING
OIL SEA LReplace .
1. Instal l th e oi l sea l i n th e transmissio n housin g usin g
th e specia l too l a s shown .
STEEL PLAT E
ATTACHMENT ,
40 x 50 mm , I.D.07LA D - PW5060 1
Use thi s side .
OIL SEA L10.5-11. 5 m m
(0.41-0.4 5 in )
2. Driv e th e oi l sea l int o th e torqu e converte r housin g
usin g th e specia l tool s a s shown .
3 . Instal l th e sna p rin g in th e torqu e converte r housing .
DRIVER07749-001000 0
OIL SEA L
PINIO N COVE R DRIVE R ATTACHMEN T
07LAD-PW5050 0
SNAP RIN G
6.5 m m
(0.2 6 in )
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Torque Converte r Housin g Bearing s
Mainshaf t Bearing/Oi l Sea l Replacemen t
1. Driv e ou t o r pul l u p th e mainshaf t bearin g an d oi l sea l
usin g th e specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT ,07947-6340500
TORQUE CONVERTE R HOUSIN G
3/8 " - 1 6 SLID E HAMME R
(Commerciall y available )
ADJUSTABL E
BEARIN G PULLER ,
25 - 4 0 m m07736-A01000 A
2. Driv e i n th e ne w mainshaf t bearin g unti l i t bottom s
i n th e housin g usin g th e specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT , 6 2 x 68 m m07746-001050 0
3. Instal l th e ne w oi l sea l flus h wit h th e housin g usin g
th e specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT , 7 2 x 7 5 m m07746-001060 0
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