1995 ACURA TL Service Repair Manual

Intermediate Shaf t
Removal/Installatio n
1. Drai n th e automati c transmissio n flui d (se e
section 14 ).
2 . Remov e th e righ t driveshaf t assembl y (se e pag e 16-3 ).
3 . Remov e th e thre e flang e bolts .
FLANG E BOL T8 x 1.2 5 mm
4. Remov e th e intermediat e shaf t assembl y fro m th e
oil pan .
INTERMEDIAT E SHAF T
5. Instal l th e intermediat e shaf t i n th e revers e orde r o f
removal .
CAUTION : Whe n installing , mak e sur e th e O-rin g i s
i n plac e an d no t pinched .
NOTE : Appl y sealan t t o th e bol t threads , an d tighte n
th e bolt s t o th e specifie d torque .
22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
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Intermediate Shaf t
Disassembl y
CAUTION: Th e bearin g suppor t an d suppor t bas e ar e
mad e o f aluminum . B e carefu l no t t o damag e the m
whe n servicing .
1. Remov e th e se t ring .
EXTERNA L CIRCLI P
BEARIN G SUPPOR T
85 m mO-RIN G
Replace . OUTE
R SEA L
Replace . SE T RIN G
Replace .
2. Remov e th e intermediat e shaf t oute r sea l fro m th e
bearin g support .
3. Remov e th e externa l circli p an d th e O-ring .
4. Pres s th e intermediat e shaf t ou t o f th e shaf t bearin g
using th e tool s an d a pres s a s shown .
Press
INTERMEDIAT ESHAFT BEARIN G
INTERMEDIATE
SHAF T
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5. Remov e th e interna l circlip .
INTERNA L CIRCLI P
6. Pres s th e intermediat e shaf t bearin g ou t o f th e bear -
in g suppor t usin g th e specia l tool s an d a press .
Press
DRIVE R07749-001000 0
ATTACHMENT , 4 2 x 47 m m07746-001030 0
BEARINGSUPPOR T
BEARING
7. Remov e th e intermediat e shaf t inne r sea l fro m th e
bearin g support .
INNER SEA L
Replace .
BEARIN G SUPPOR T
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Intermediate Shaf t
Reassembl y
CAUTION:
• Th e bearin g suppor t i s mad e o f aluminum . B e carefu l no t t o damag e it whe n servicing .
• D o no t damag e th e li p o n inne r an d oute r seal s durin g installation .
INTERMEDIAT E SHAF T
Chec k fo r damage .
BEARING SUPPOR T
Chec k fo r damage .
INNER SEA LReplace .
85 m mO-RIN GReplac e
INTERMEDIAT E SHAF TBEARIN GReplace.
INTERNA LCIRCLIPOUTER SEA LReplace .
Pack th e interio r an d li p o f th e
oute r seal .
EXTERNA LCIRCLIP
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1. Pres s th e intermediat e shaf t inne r sea l int o th e
bearin g suppor t usin g th e specia l tool s an d a press .
Press
INTERMEDIAT E SHAF T
INNE R SEA L
Replace .DRIVER07749-001000 0
SEAL DRIVE RATTACHMEN T07947-SD9010 1
BEARING
SUPPOR T
2. Pres s th e intermediat e shaf t bearin g int o th e bear -
in g suppor t usin g th e specia l tool s an d a press .
Press
INTERMEDIAT E
SHAF T
BEARIN G
Replace .
BEARING
SUPPOR T DRIVE
R
07749-001000 0
SEAL DRIVE RATTACHMEN T07947-SD9010 1
SUPPORT COLLA R07965-SD9020 0
3. Sea t th e interna l circli p i n th e groov e o f th e bearin g
support .
CAUTION : Instal l th e circli p wit h th e radiuse d sid e
facin g out .
INTERNA L CIRCLI P
4. Pres s th e intermediat e shaf t int o th e shaf t bearin g
usin g th e specia l tool s an d a press .
Press
INTERMEDIAT E
SHAF T BEARIN G
ATTACHMENT, 3 5 m m I.D .
07746-003040 0
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Intermediate Shaf t
Reassembl y (cont'd )
5. Sea t th e externa l circli p i n th e groov e o f th e inter -
mediat e shaft .
CAUTION : Instal l th e circli p wit h th e radiuse d sid e
facin g out .
EXTERNA L CIRCLI P
INTERMEDIAT E
SHAF T
6. Pres s th e oute r sea l int o th e bearin g suppor t usin g
th e specia l tool s an d a press .
NOTE : Pres s th e sea l flus h wit h th e bearin g sup -
port.
OUTE R SEA L
Replace .
PressSTEE LPLAT E
ATTACHMENT ,45 x 55 m m I.D .07MAD-PR9010 0
Pack th e interio r an d
li p o f th e oute r seal .
7. Sea t th e 8 5 m m O-rin g in th e groov e o f th e bearin g
support .
85 m mO-RIN GReplace .
BEARING SUPPOR T
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Special Tool s
Ref. No.Too l Numbe r DescriptionQtyPag e Referenc e
Pilot Colla r
Hub Dis/Assembl y Bas e
Pisto n Sea l Rin g Sizin g Too l
Cylinde r En d Sea l Guid e
Pisto n Sea l Rin g Guid e
Pisto n Sea l Rin g Sizin g Too l
Bel t Tensio n Gaug e
Bal l Join t Remover , 2 8 m m
Cylinde r En d Sea l Remove r Attachmen t
Pisto n Sea l Rin g Sizin g Too l
P/ S Join t Adapte r (Pump )
P/ S Join t Adapte r (Hose )
Sleev e Sea l Rin g Guid e
P/ S Pressur e Gaug e
Bypas s Tub e Join t
Universa l Holde r
Attachment , 3 2 x 3 5 m m
Attachment , 3 7 x 4 0 m m
Drive r
Locknu t Wrench , 4 0 m m
Drive r Attachmen t
Front Hu b Dis/Assembl y Too l
Bal l Join t Boo t Cli p Guid e
Cylinde r En d Sea l Slide r
17-54
17-4 1
17-59
17-6 2
17-60
17-60
17-2 3
17-47
17-5 1
17-5 8
17-25
17-2 5
17-59
17-25
17-2 1
17-37 , 17-4 5
17-57 , 17-5 8
17-43
17-57
17-2 4
17-43
17-69
17-6 9
17-61
07GAF-PH7010 0
07GA F - SD4070 0
07GA G - SD4020 A o r
07GA G - SD4020 0
07GAG - SD4040 0 o r
07GA G - SD4040 A
07HAG-SF10200o r
07HAG-SF1010A
07HAG-SF1020 A
*07JGG-001010A
07MA C - SL0020 0
07NA D - SR3020 0 o r
07NA D - SR3020 A
07NAG - SR3090 0 o r
07 NA G - SR3090 A
07QAK-PV3011 0
07QAK-PV3012 0
07SAG-SW50100o r
07SAG-SW5010 A
07406-0010001
07406-001010 1
0772 5 - 003000 0
07746-001010 0
07746-001020 0
07749-0010000
07916-SA5000 1
0794 7 - 634050 0
0796 5 - SA5050 0
0797 4 - SA5080 0
0797 4 - 689080 1 o r
0797 4 - 689080 A
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Component Location s
Index
NOTE :
• I f a n intac t airba g assembl y ha s bee n remove d fro m a scrappe d vehicl e o r ha s bee n foun d defectiv e o r damage d dur -
in g transit , storag e o r service , i t shoul d b e deploye d (se e sectio n 24 ).
• Befor e removin g th e steerin g gearbox , remov e th e driver' s airba g assembl y an d steerin g wheel .
• Afte r installin g th e steerin g gearbox , chec k th e whee l alignmen t an d adjus t i f necessary .
SR S component s ar e locate d in thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s in th e SR S
( sectio n 24 ) befor e performin g repair s o r service .
STEERIN G WHEE LRemoval , pag e 17-2 7
Disassembly/Reassembly , pag e 17-2 8
Installation , pag e 17-2 9
RESERVOI RFluid Replacement , 17-2 4
VALVE BOD Y UNI T
Overhaul , pag e 17-5 2
POWE R STEERIN G SPEE D SENSO R
Replacement , pag e 17-2 1
STEERING COLUM N
Removal , pag e 17-3 1
Inspection , pag e 17-3 3
Installation , pag e 17-3 4IGNITIO N SWITC HSee sectio n 2 3
POWE R STEERIN G PUM P
Pum p Bel t Inspection , pag e 17-2 3
Pum p Bel t Adjustment , pag e 17-2 3
Pum p Pressur e Check , pag e 17-2 5
Removal , pag e 17-3 7
Disassembly , pag e 17-3 7
Reassembly , pag e 17-4 2
Installation , pag e 17-4 6
STEERIN G GEARBO XRack Guid e Adjustment , pag e 17-2 4
Removal , pag e 17-4 7
Disassembly , pag e 17-4 9
Reassembly , pag e 17-5 6
Installation , pag e 17-6 6 TIE-RO
D EN D BAL L JOIN T
Bal l Join t Boo t Replacement , pag e 17-6 9
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