Page 1497 of 1771

Troubleshooting
Radiator Fan Control Module Input Tests
NOTE: Perform the following tests with the radiator fan control module 8P connector connected, the ignition switch ON (II),
and the A/C switch OFF. If you find the cause of a problem, correct it before you continue.
RADIATOR FAN CONTROL MODULE 8P CONNECTOR
WIRE SIDE OF FEMALE TERMINALS
Terminal
No.
4
6
7
2
3
1
8
5
Wire
color
BLK
WHT/GRN
BLK/YEL
YEL/BLK
YEL/WHT
YEL
LT
GRN/YEL
WHT/GRN
Test condition
Check for voltage to body
ground.
Check for battery voltage:
Check for battery voltage:
Ignition switch - ON (II)
Check for battery voltage:
Ignition switch - ON (II)
Check for battery voltage:
Ignition switch - ON (II)
Check for battery voltage:
Ignition switch - ON (II)
Connect to body ground:
Ignition switch - ON (II)
Check for voltage.
Desired results
There should be less
than one volt.
There should be battery
voltage.
Condenser fan and radia-
tor fan should come on.
Approx. 11 V (engine
coolant temperature
below 207°F [97°C])
Corrective action if desired results are
not obtained
Repair open to body ground.
Check No. 39 (10 A) fuse in the under-
hood fuse/relay box; if OK, repair open
in the WHT/GRN wire.
Check No. 4* fuse in the under-dash
fuse/relay box; if OK, repair open in the
BLK/YEL wire.
Check No. 8 (7.5 A) fuse in the under-
dash fuse/relay box; if OK, repair open in
the YEL/BLK wire.
Replace the radiator fan control module.
Before you connect the new radiator fan
control module, disconnect both fan
relays. Check for continuity between the
YEL/WHT (or YEL) wire and ground, using
the 20 k scale on your ohmmeter. There
should be no continuity. If there is conti-
nuity, the new radiator fan control mod-
ule will be damaged when you connect it.
Check for an open in the LT GRN/YEL
wire between the radiator fan control
module and the condenser fan relay or
the radiator fan relay. If OK, check for an
open in the YEL/WHT wire between the
radiator fan control module and the con-
denser fan relay, or the YEL wire between
the radiator fan control module and the
radiator fan relay. If OK, test the con-
denser fan relay or the radiator fan relay.
Faulty engine coolant temperature (ECT)
switch B, short to body ground, or faulty
radiator fan control module.
* No.4 (15 A): '95 and '96 models
No.4 (20 A): '97 and '98 modelsProCarManuals.com
Page 1498 of 1771

Climate Contro l Uni t
Replacemen t
Bulb Replacemen t
1. Remov e th e dashboar d cente r pane l togethe r wit h
th e climat e contro l unit , the n disconnec t th e con -
nectors .
CAUTION :
B e carefu l no t t o damag e th e dashboar d cente r
pane l an d th e dashboard .
D o no t pul l betwee n th e clips : Otherwise , th e
pane l ma y break .
DASHBOAR D CENTE R PANE L
2. Remov e th e fou r self-tappin g screw s an d th e cli -
mat e contro l unit .
CLIMAT E CONTRO L UNI T
3. Instal l i n th e revers e orde r o f removal . CAUTION
:
Befor e replacin g bulbs , discharg e th e stati c electricit y
(whic h accumulate d o n yo u whe n yo u remove d th e
climat e contro l unit ) b y touchin g th e doo r strike r o r
othe r meta l part s o f th e body .
D o no t touc h th e electroni c component s o n th e
printe d circui t boar d in th e climat e contro l unit .
1 . Remov e th e climat e contro l uni t (se e previou s col -
umn) .
2. Carefull y remov e th e fou r self-tappin g screw s an d
th e rea r cover .
REAR COVE R
3. Remov e th e bulb(s ) wit h a flat-ti p screwdriver .
4 . Instal l i n th e revers e orde r o f removal . Mak e not e o f
th e followin g items .
NOTE:
Do no t kin k o r pul l o n th e wire s betwee n th e con -
tro l uni t an d printe d circui t board .
Afte r installation , operat e th e climat e contro l uni t
t o se e whethe r i t work s properly .
Ru n th e self-diagnosi s functio n t o confir m tha t
ther e ar e n o problem s i n th e system .
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Page 1499 of 1771

Air Mi x Contro l Moto r
Replacemen t
1. Tur n th e ignitio n switc h O N (II) , the n se t th e temper -
atur e contro l dia l o n MA X COOL . Tur n th e ignitio n
switc h OFF .
2 . Remov e th e glov e bo x (se e sectio n 20 ).
3 . Remov e th e wir e harnes s clip , an d disconnec t th e
5P connecto r fro m th e ai r mi x contro l motor .
4 . Unloc k th e clip s fro m th e ai r mi x contro l rods , the n
remov e th e thre e self-tappin g screw s an d th e ai r
mi x contro l motor .
AIR MI X CONTRO L MOTO R
CLIP
CLIP
WIR E HARNES S CLI P
ROD S
5. Remov e th e ro d fro m th e ai r mi x contro l motor .
6 . Instal l i n th e revers e orde r o f removal . Afte r installa -
tion , mak e sur e th e ai r mi x contro l moto r run s
smoothly .
Test
1. Disconnec t th e 5 P connecto r fro m th e ai r mi x con -
trol motor .
2. Connec t batter y powe r t o th e No . 1 termina l o f th e
ai r mi x contro l moto r an d groun d th e No . 5 termi -
nal ; th e ai r mi x contro l moto r shoul d run , an d sto p
at HOT . I f i t doesn't , revers e th e connections ; th e ai r
mi x contro l moto r shoul d run , an d sto p a t COOL .
NOTE : I f th e ai r mi x contro l moto r doe s no t run ,
remov e it , the n chec k th e ai r mi x contro l linkag e
an d door s fo r smoot h movement . I f the y mov e
smoothly , replac e th e ai r mi x contro l motor .
3 . Measur e th e resistanc e betwee n th e No . 2 an d No . 3
terminals . I t shoul d b e approximatel y 6 k ± 20% .
4 . Measur e th e resistanc e betwee n th e No . 3 an d No . 4
terminals . I t shoul d b e approx . 1. 2 k ± 20% at MA X
HOT an d approximatel y 4. 8 k ± 20% at MA X COO L
AIR MI X CONTRO L MOTO R
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Page 1500 of 1771

Mode Contro l Moto r
Replacemen t
1. Tur n th e ignitio n switc h O N (II) , the n se t th e mod e
contro l switc h o n VENT . Tur n th e ignitio n switc h
OFF.
2. Remov e th e dashboar d (se e sectio n 20 ).
3 . Disconnec t th e 7 P connecto r fro m th e mod e contro l
motor.
4. Unhoo k th e cli p fro m th e mod e contro l rod , the n
remov e th e thre e self-tappin g screws , th e mod e
contro l moto r an d th e flang e collars .
CLIP
RO D
FLANG E COLLAR S
MODE CONTRO L MOTO R
5. Remov e th e ro d fro m th e mod e contro l motor .
6 . Instal l i n th e revers e orde r o f removal . Afte r installa -
tion , mak e sur e th e mod e contro l moto r run s
smoothly .
Test
1. Disconnec t th e 7 P connecto r fro m th e mod e contro l
motor .
2 . Connec t batter y powe r t o th e No . 1 terminal , an d
groun d th e No . 7 terminal .
CAUTION : Neve r connec t th e batter y in th e oppo -
sit e direction .
3.
4 .
Usin g a jumpe r wire , connec t th e No . 7 termina l
individuall y t o th e No . 2 , 3 , 4 , 5 an d 6 terminal s i n
tha t order . Eac h tim e th e connectio n i s made , th e
mod e contro l moto r shoul d ru n smoothl y an d stop .
NOTE : I f th e mod e contro l moto r doe s no t ru n whe n
jumpin g th e firs t terminal , jum p tha t termina l agai n
afte r jumpin g th e othe r terminals .
Th e mod e contro l moto r i s O K if i t run s whe n jump -
in g th e firs t termina l again .
MODE CONTRO L MOTO R
If th e mod e contro l moto r doe s no t ru n i n ste p 2 ,
remov e it , the n chec k th e mod e contro l linkag e an d
door s fo r smoot h movement . I f the y mov e smoothly ,
replac e th e mod e contro l motor .
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Page 1501 of 1771

Recirculation Contro l Moto r
Replacemen t
1. Remov e th e wir e harnes s clips , th e thre e self-tap -
pin g screw s an d th e pip e cover .
PIPE COVE RWIRE HARNES S CLIP S
2. Disconnec t th e 4 P connecto r fro m th e recirculatio n
contro l motor .
3 . Remov e th e thre e self-tappin g screws , th e recircula -
tio n contro l moto r an d th e flang e collar .
RECIRCULATIO NCONTROL MOTO R
FLANGE COLLA R
4. Instal l i n th e revers e orde r o f removal . Afte r installa -
tion , mak e sur e th e recirculatio n contro l moto r run s
smoothly .
Test
1. Disconnec t th e 4 P connecto r fro m th e recirculatio n
contro l motor .
2 . Connec t batter y powe r t o th e No . 1 terminal , an d
ground the No . 2 an d No . 4 terminals ; th e recircula -
tio n contro l moto r shoul d ru n smoothly .
CAUTION : Neve r connec t th e batter y in th e oppo -
sit e direction .
3 . Disconnec t th e No . 2 or No . 4 terminal s fro m ground ;
th e recirculatio n contro l moto r shoul d sto p a t FRES H
or RECIRCULATE .
NOTE: Don' t cycl e th e recirculatio n contro l moto r
for a lon g time .
RECIRCULATIO NCONTROL MOTO R
4.If th e recirculatio n contro l moto r doe s no t ru n i n
ste p 1 , remov e it , the n chec k th e recirculatio n con -
tro l linkag e an d door s fo r smoot h movement . I f the y
mov e smoothly , replac e th e recirculatio n contro l
motor.
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Page 1502 of 1771
In-car Temperatur e Senso r
Replacemen t
1. Remove the dashboard center panel (see page
22-49).
2 . Remov e th e in-ca r temperatur e senso r fro m th e
dashboard , the n disconnec t th e 2 P connecto r an d
th e ai r hose .
AIR HOS E
IN-CA R TEMPERATUR E SENSO R
3. Instal l i n th e revers e orde r o f removal .
NOTE : B e sur e to connec t th e ai r hos e securely .
Test
Compar e th e resistanc e readin g betwee n th e No . 1 an d
No . 2 terminal s o f th e in-ca r temperatur e senso r wit h
th e specification s show n i n followin g graph ; resistanc e
shoul d b e withi n specifications .
NOTE : Chec k fo r chang e i n resistanc e b y heatin g o r
coolin g th e senso r wit h a hai r drier , etc .
CAUTION : Th e senso r use s a thermisto r whic h ca n b e
damage d i f hig h curren t i s applie d durin g testing .
Therefore , us e a circui t teste r wit h a n outpu t o f 1 m A o r
les s a t th e 2 0 k range .
IN-CAR TEMPERATUR E SENSO R
TEMPERATUR E
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Page 1503 of 1771
Outside Ai r Temperatur e Senso r
Replacemen t
1. Disconnec t th e 2 P connecto r fro m th e outsid e ai r
temperatur e sensor .
2 . Releas e th e lock , an d remov e th e outsid e ai r tem -
peratur e sensor .
OUTSID E AI R TEMPERATUR E SENSO R
LOCK
3. Instal l i n th e revers e orde r o f removal .
Test
Compar e th e resistanc e readin g betwee n th e No . 1 an d
No . 2 terminal s o f th e outsid e ai r temperatur e senso r wit h
th e specification s show n i n followin g graph ; resistanc e
shoul d b e withi n specifications .
NOTE : Di p th e senso r i n ic e water , an d measur e resis -
tance . The n pou r ho t wate r o n th e sensor , an d chec k fo r
chang e in resistance .
CAUTION : Th e senso r use s a thermisto r whic h ca n b e
damage d i f hig h curren t i s applie d durin g testing .
Therefore , us e a circui t teste r wit h a n outpu t o f 1 m A o r
les s a t th e 2 0 k range .
OUTSIDE AI R TEMPERATUR E SENSO R
TEMPERATUR E
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Page 1504 of 1771
Sunlight Sensor
Replacement
1. Remove the sunlight sensor from the left tweeter
speaker grille, and disconnect the 2P connector.
NOTE: Be careful not to damage the left tweeter
speaker grille.
SUNLIGHT SENSOR
2. Install in the reverse order of removal.
Test
Turn the ignition switch ON (II). Measure the voltage
between the terminals with the (+) probe on the No. 1
terminal and the (-) probe on the No. 2 terminal with the
2P connector connected. Voltage should be;
3.7 ± 0.2 V or more with the sensor out of direct sun-
light.
3.6 ± 0.2 V or less with the sensor in direct sunlight.
NOTE: The voltage will not change under the light of a
flashlight or a fluorescent lamp.
SUNLIGHT SENSORProCarManuals.com