1995 ACURA TL Service Repair Manual

14. Instal l th e revers e idle r gea r an d revers e idle r gea r
shaf t assembl y in th e transmissio n housin g (se e pag e
14-173 ).
15 . Assembl e th e mainshaf t sub-assembl y (se e pag e
14-150 ).
16 . Assembl e th e countershaf t sub-assembl y (se e pag e
14-153 ).
17 . Instal l th e secondar y drive n gea r shaf t i n th e torqu e
converte r housing .
18 . Instal l th e mainshaf t sub-assembl y an d th e counter -
shaf t sub-assembl y togethe r i n th e torqu e converte r
housing.
MAINSHAF TSUB-ASSEMBL YCOUNTERSHAF TSUB-ASSEMBLY
19. Instal l thre e dowe l pin s an d a ne w gaske t o n th e
torqu e converte r housing .
20 . Plac e th e transmissio n housin g o n th e torqu e con -
verte r housing .
CAUTION : Mak e sur e tha t th e mainshaf t an d coun -
tershaf t spee d sensor s ar e no t installe d o n th e
transmissio n housin g befor e installin g th e trans -
missio n housin g o n th e torqu e converte r housing .
21 . Instal l th e transmissio n housin g mountin g bolts , an d
torqu e the m in tw o o r mor e step s i n th e sequenc e
shown .
22 . Instal l th e 1 0 m m bol t an d thre e 8 m m bolt s t o th e
transmissio n housin g fro m th e torqu e converte r hous -
ing side , an d torqu e them .
23 . Instal l th e mainshaf t an d countershaf t spee d sensor s
o n th e transmissio n housing .
24 . Instal l th e connecto r bracket s an d connecto r holde r
o n th e transmissio n housing .
ProCarManuals.com

Transmission

Reassembly (cont'd)

LOCKNUTS

Replace.

Mainshaft locknut has left-hand threads.

CONICAL SPRING WASHER

Replace.

1ST-HOLD CLUTCH

ASSEMBLY

THRUST WASHER

THRUST NEEDLE BEARING

1ST-HOLD CLUTCH HUB

1ST GEAR

ONE-WAY CLUTCH

NEEDLE BEARINGS

1ST GEAR COLLAR

PARKING GEAR

COUNTERSHAFT

MAINSHAFT
CONICAL SPRING WASHER

Replace.

1ST CLUTCH ASSEMBLY

THRUST WASHER

THRUST NEEDLE BEARING

NEEDLE BEARING

1ST GEAR

THRUST WASHER

1ST GEAR COLLAR

A/T GEAR POSITION

SWITCH HARNESSProCarManuals.com

25. Instal l th e parkin g brak e pawl , spring , paw l shaf t an d
stoppe r shaf t o n th e transmissio n housin g (se e pag e
14-173 ).
26 . Shif t t o an y gea r othe r tha n th e positio n b y turn -
in g th e contro l shaf t o r th e deten t lever .
27 . Instal l th e parkin g gear , countershaf t 1s t gea r colla r
an d needl e bearing s o n th e countershaft .
28 . Assembl e th e one-wa y clutc h i n th e countershaf t
1st gear , the n instal l the m on th e countershaft .
29. Instal l th e mainshaf t 1s t gea r colla r an d th e thrus t
washe r o n th e mainshaft .
30 . Instal l th e O-rin g o n th e mainshaf t an d countershaft .
NOTE : Befor e installin g th e O-rings , wra p th e shaf t
spline s wit h tap e t o preven t damag e t o th e O-rings .
31 . Instal l th e thrus t washer , thrus t needl e bearing , nee -
dl e bearin g an d mainshaf t 1s t gea r i n th e 1s t clutc h
assembly , the n instal l the m o n th e mainshaft .
32 . Instal l th e thrus t washer , thrus t needl e bearin g an d
1st-hol d clutc h hu b i n th e 1s t clutc h assembly , the n
instal l the m o n th e countershaft .
33 . Instal l th e specia l too l ont o th e mainshaf t a s shown .
MAINSHAF T HOLDE R07GAB - PF5010 0 o r07GAB - PF50101
34 . Engag e th e parkin g brak e paw l wit h th e parkin g gea r
b y turnin g th e deten t leve r t o th e E position . 35
. Coa t ne w conica l sprin g washer s wit h ATF , the n
instal l the m an d ne w locknuts on eac h shaft .
CAUTION : Instal l th e conica l sprin g washer s in th e
directio n shown .
36 . Tighte n th e locknut s t o specifie d torqu e usin g a
torqu e wrench .
TORQUE : 13 7 N- m (14. 0 kgf-m , 10 1 Ibf-ft )
NOTE : Th e mainshaf t locknu t ha s left-han d threads .
MAINSHAF T LOCKNU TLeft-hand thread sCOUNTERSHAF TLOCKNUT
Stamp sid e
CONICA L SPRIN GWASHER SInstall i n thi sdirection .
37. Stak e eac h locknu t int o it s shaf t usin g a 3. 5 m m
(0.1 4 in ) punch .
3.5 m m (0.1 4 in)
0.7 — 1. 2 m m(0.03-0.0 5 in )
Left-han d thread smark
ProCarManuals.com

Transmission
Reassembly (cont'd )
38. Assembl e th e lowe r valv e bod y assembl y (se e pag e
14-110 and 14-111 ).
39 . Instal l th e tw o dowe l pin s o n th e lowe r valv e bod y
assembly .
40. Pus h th e shif t for k towar d th e serv o valv e body .
41 . Instal l th e lowe r valv e bod y assembl y puttin g th e
manua l valv e an d deten t leve r together , th e revers e
selecto r an d th e shif t for k together , an d joinin g th e
AT F fee d pipe s wit h th e AT F fee d pip e hole s o f th e
transmissio n housing .
SHIFT FOR K
DOWE L PI N
Push shif t for k
in thi s direction .
2PCONNECTO R
6 x 50 m m
6 x 50 m m6 x 4 0 m m
43. Instal l th e mai n valv e bod y plat e (fou r bolts) .
44 . Pas s th e shif t contro l solenoi d valv e harnes s throug h
the transmissio n housing , the n instal l th e shif t con -
trol solenoi d valv e harnes s connecto r (on e bolt) .
45 . Instal l th e harnes s cove r (fou r bolts).
46 . Lightl y pul l th e shif t contro l solenoi d valv e harnes s
fro m th e harnes s cover , the n brin g th e shif t contro l
solenoi d valv e harnes s back . Mak e sur e tha t th e shif t
contro l solenoi d valv e harnes s i s no t pinched . I f th e
shif t contro l solenoi d valv e harnes s i s pinched ,
loose n th e fou r bolt s securin g th e harnes s cove r the n
retighte n th e bolts .
TORQUE : 1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6 x 20 m m
6 x 5 0 m m
HARNES S COVE R
6 x 4 0 m m
6 x 5 0 m m
6 x 4 5 m m
6 x 50 m m6 x 4 0 m m
42. Instal l th e si x bolt s an d torqu e a s shown .
TORQUE : 1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6 x 25 m m
SHIF T CONTRO L SOLENOI D
LVE HARNESS
SHIF T CONTRO L SOLENOI D VA
VALV E HARNES S CONNECTO R
O-RIN
GReplac e
6 x 1 6 m m8 N- m(0.8 kgf-m ,6 Ibf-ft )
6 x 4 0 m m
6 x 50 m mMAI N VALV E
BOD Y PLAT E
SHIF
T CONTRO L SOLENOI D
VALV E HARNES S
47. Instal l th e AT F straine r wit h a ne w O-rin g (fou r bolts) .
TORQUE : 1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
ATF STRAINE R
ProCarManuals.com

48. Install the ATF pan with two dowel pins and a new

gasket (fifteen bolts) as shown. Make sure that the

shift control solenoid valve harness is not pinched

by the ATF
pan.

TORQUE: 12 N-m (1.2 kgf-m, 8.7 Ibf-ft)

6 x 30 mm
6 x 30 mm

ATF PAN

49. Install four ATF feed pipes in the transmission hous-

ing.

50. Install the rear cover with two dowel pins and a new

gasket (eight bolts).

51. Install the A/T gear position switch harness clamp on

the rear cover.

REAR COVER

ATF FEED PIPES
6 x 1.0 mm

12 N-m (1.2 kgf-m,

8.7 Ibf-ft)

PARKING BRAKE

PAWL STOPPER

SHAFT

DOWEL PIN
REAR COVER

GASKET

Replace.

ATF FEED PIPE
52. Install the A/T gear position switch cover. Tighten

the bolt on the ATF pan side loosely so that there is

no clearance between the A/T gear position switch

cover and the ATF pan. Then tighten the bolt on the

rear side cover side to the specified torque, and

tighten the bolt on the ATF pan side to the specified

torque.

6 x 1.0 mm

(Rear cover side)

12 N-m (1.2 kgf-m,

8.7 Ibf-ft)
REAR COVER

ATF PAN

A/T GEAR POSITION

SWITCH COVER
6 x 1.0 mm

(ATF pan side)

12 N-m (1.2 kgf-m,

8.7 Ibf-ft)

53. Install the ATF cooler pipes on the transmission hous-

ing, if necessary.

ATF COOLER PIPE

(INLET)
JOINT BOLTS

28 N-m (2.9 kgf-m,

21 Ibf-ft)

Use new sealing

washers, when

installing joint

bolts.

ATF COOLER PIPE

(OUTLET)

54. Install the ATF dipstick.

55. Connect the connectors, and install them on the

connector brackets and connector holder.ProCarManuals.com

Torque Converter/Driv e Plate/Rin g Gea r
DRIVE PLATE/RIN G GEA R
6 x 1. 0 m m12 N- m(1.2 kgf-m , 8. 7 Ibf-ft )
12 x 1. 0 m m74 N- m (7. 5 kgf-m , 5 4 Ibf-ft )
Torqu e i n a crisscros s pattern .
O-RIN G
Replace . TORQU
E CONVERTE R
ASSEMBL Y
WASHE
R
ProCarManuals.com

Transmission
Installation
1. Flus h th e AT F coole r a s describe d o n page s 14-19 3
an d 14-194 .
2 . Instal l th e torqu e converte r securel y wit h a ne w O-rin g
o n th e mainshaft , an d instal l tw o 1 4 x 2 0 m m dowe l
pin s i n th e torqu e converte r housing .
14 x 20 m mDOWE L PIN S
TORQU E CONVERTE RHOUSING
TORQUE CONVERTE RO-RINGReplace .
EXTENSIO NSHAFT
3. Se t th e extensio n shaft , appl y Supe r Hig h Tem p
Ure a Greas e (P/ N 0879 8 - 9002 ) t o th e shaf t splines .
DIFFERENTIA LCARRIEREXTENSIO N SHAF T
DRIVE PINIO N
5. Plac e th e transmissio n o n a jack , an d rais e t o th e
engin e assembl y level .
6 . Attac h th e transmissio n o n th e engine , the n instal l
th e transmissio n housin g mountin g bolts .
TRANSMISSIO NHOUSING MOUNTIN GBOLT12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,47 Ibf-ft )
TORQU E CONVERTE RCOVER
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )TRANSMISSIO N HOUSIN GMOUNTIN G BOL T12 x 1.2 5 mm64 N- m (6. 5 kgf-m , 4 7 Ibf-ft )
7. Instal l th e torqu e converte r cove r mountin g bol t o n
th e torqu e converte r housin g side .
SECONDAR Y DRIVE N GEA RSUPER HIG H TEM PUREA GREAS E(P/N 08798-9002 )3.5-4.5 g (3.7-4. 8 cc )SUPE R HIG H TEM PUREA GREAS E(P/N 08798-9002 )Fill th e openin g flus h
wit h th e shaf t surface .
4 . Remov e th e use d grease , the n fill the openin g o f th e
driv e pinio n an d extensio n shaf t wit h Supe r Hig h
Tem p Ure a Greas e (P/ N 0879 8 - 9002) , a s shown .
ProCarManuals.com

Transmission

Installation (cont'd)

8. Install the mid mount spacer and transmission mid

mounts while raising the transmission with a jack.

TRANSMISSION

MID MOUNT

SPACER

Install in this

direction.

MID MOUNT
10 x
1.25
mm

38 N-m (3.9 kgf-m,

28 Ibf-ft)

9. Tighten the bolts using an offset wrench and a torque

wrench as shown.

MID MOUNTS

OFFSET WRENCH

(Commercially available)

TORQUE WRENCH
NOTE: When tightening the bolts using an offset wrench

and a torque wrench, the tightening torque value differs

from torque specification according to a torque wrench.

Before tightening the bolts, calculate actual torque value

by following formula.

TORQUE

WRENCH

OFFSET WRENCH

Example:

Torque Specification: 38 N-m (3.9 kgf-m, 28 Ibf-ft)

Effective Length of Torque Wrench: 0.345 (m)

Effective Length of Offset Wrench: 0.13 (m)

WASHER

MID MOUNT NUTS

10 x
1.25
mm

43 N-m (4.4 kgf-m, 32 Ibf-ft)
10. Install the mid mount nuts.ProCarManuals.com