Page 1025 of 1771
Torque Converter Housing/Valve Body
Removal
NOTE:
Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.
Blow out all passages.
When removing the valve bodies, replace the following:
O-rings
Filters
2ND ACCUMULATOR
BODY
ATF FEED PIPE
THROTTLE
VALVE BODY
SEPARATOR
PLATE
2ND ACCUMULATOR
SPRING
2ND ACCUMULATOR
PISTON
ATF FEED PIPES
6 x 1.0 mm BOLTS
9 Bolts
REGULATOR VALVE BODY
STATOR SHAFT
STOPPER SHAFT
REGULATOR
SEPARATOR PLATE
ATF PUMP BODY
ATF FEED PIPES
8 x 1.25 mm BOLTS
3 Bolts
6 x 1.0 mm BOLTS
2 Bolts
ATF PUMP DRIVE GEAR
ATF PUMP DRIVEN GEAR
TORQUE CONVERTER
CHECK VALVE
TORQUE CONVERTER
CHECK VALVE SPRING
ATF PUMP BODY
SEPARATOR PLATE
ATF PUMP DRIVEN GEAR SHAFT
LOCK-UP CONTROL
SOLENOID VALVE
CONNECTOR
LINEAR SOLENOID
CONNECTOR
TORQUE CONVERTER
HOUSING
LINEAR SOLENOID
HARNESS CONNECTOR
LINEAR SOLENOID
HARNESS
HARNESS
CLAMP
THROTTLE VALVE
BODY/LINEAR
SOLENOID ASSEMBLY
FLANGE NUTSProCarManuals.com
Page 1026 of 1771

1. Remove the ATF feed pipe from the ATF pump
body and two ATF feed pipes from the torque con-
verter housing.
2. Remove the two flange nuts securing the linear
solenoid harness, then disconnect the harness from
the linear solenoid and harness clamp.
3. Remove the regulator valve body (nine bolts).
4. Remove the stopper shaft and stator shaft.
5. Remove the regulator separator plate with two dowel
pins.
6. Remove the six bolts securing the 2nd accumulator
body, then remove the 2nd accumulator body and
throttle valve body/linear solenoid as an assembly.
7. Remove the ATF pump body (five bolts).
8. Remove the ATF pump gears and ATF pump driven
gear shaft.
9. Remove the torque converter check valve and spring.
10. Remove the ATF pump body separator plate with
three dowel pins.
11. Remove the one bolt securing the linear solenoid
harness connector, then remove the linear solenoid
harness from the torque converter housing.
12. Disconnect the lock-up control solenoid valve con-
nector, then remove the transmission sub-harness.ProCarManuals.com
Page 1027 of 1771

Valve Body
Repair
NOTE: This repair is only necessary if one or more of
the valves in a valve body do not slide smoothly in their
bores. You may use this procedure to free the valves in
the valve bodies.
1. Soak a sheet of #600 abrasive paper in ATF for
about 30 minutes.
2. Carefully tap the valve body so the sticking valve
drops out of its bore.
CAUTION: It may be necessary to use a small screw-
driver to pry the valve free. Be careful not to scratch
the bore with the screwdriver.
3. Inspect the valve for any scuff marks. Use the ATF-
soaked #600 paper to polish off any burrs that are
on the valve, then wash the valve in solvent and dry
it with compressed air.
4. Roll up half a sheet of ATF-soaked #600 paper and
insert it in the valve bore of the sticking valve.
Twist the paper slightly, so that it unrolls and fits
the bore tightly, then polish the bore by twisting the
paper as you push it in and out.
CAUTION: The valve body is aluminum and doesn't
require much polishing to remove any burrs.
ATF-soaked
#600 abrasive
paper
5.
6.
Remove the #600 paper. Thoroughly wash the entire
valve body in solvent, then dry with compressed air.
Coat the valve with ATF, then drop it into its bore. It
should drop to the bottom of the bore under its own
weight. If not, repeat step 4, then retest.
VALVE
VALVE
BODY
7.
Remove the valve, and thoroughly clean it and the
valve body with solvent. Dry all parts with com-
pressed air, then reassemble using ATF as a lubricant.ProCarManuals.com
Page 1028 of 1771
Valve
Assembly
NOTE: Coat all parts with ATF before assembly.
Install the valve, valve spring and cap in the valve
body, and secure with the roller.
ROLLER
SPRING
VALVE BODY
VALVE
CAP
ROLLER
VALVE BODY
VALVE
CAP
SPRING
Set the spring in the valve, then install them in the
valve body. Push the spring in with a screwdriver,
then install the spring seat.
SPRING SEAT
SPRING
VALVE BODY
Install the valve, spring and cap in the valve body. Push
the cap, then install the valve cap stopper.
STOPPER SEAT
VALVE/SPRING
CAPProCarManuals.com
Page 1029 of 1771
Valve Caps
Description
Caps with one projected tip and one flat end are
installed with the flat end toward the inside of the
valve body.
Caps with a projected tip on each end are installed
with the smaller tip toward the inside of the valve
body. The small tip is a spring guide.
TOWARD OUTSIDE OF VALVE BODY
TOWARD INSIDE OF VALVE BODY
Caps with one projected tip and a hollow end are
installed with the tip toward the inside of the valve
body. The tip is a spring guide.
TOWARD OUTSIDE OF VALVE BODY
TOWARD INSIDE OF VALVE BODY
Caps with hollow ends are installed with the hollow
end away from the inside of the valve body.
Caps with notched ends are installed with the notch
toward the inside of the valve body.
Caps with flat ends and a hole through the center are
installed with the smaller hole toward the inside of
the valve body.
TOWARD OUTSIDE OF VALVE BODY
TOWARD INSIDE OF VALVE BODYProCarManuals.com
Page 1030 of 1771
Servo Body
Disassembly/lnspection/Reassembly
NOTE:
Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air. Blow out all passages.
Replace the servo body as an assembly if any parts are worn or damaged.
Replace the O-rings and filters.
Install the filters in the direction shown.
Coat all parts with ATF during assembly.
SNAP RING
O-RINGS
Replace.
4TH ACCUMULATOR COVER
4TH ACCUMULATOR PISTON
SERVO DETENT BASE
SERVO BODY
Inspect for wear, scratches
and scoring.
FILTERS
Replace.
Install in this direction.
SERVO VALVE/SHIFT
FORK SHAFT
SERVO VALVE COVER
SPRING GUIDE
SNAP RING
SPRING SPECIFICATIONS
O-RING
Replace.
3RD ACCUMULATOR PISTON
O-RING
Replace.
3RD ACCUMULATOR COVER
O-RINGS
Replace.
SNAP RING
Unit: mm (in)
O-RING
Replace.
SPRING GUIDE
O-RING
Replace.ProCarManuals.com
Page 1031 of 1771
Main Valv e Bod y
Disassembly/lnspection/Reassembl y
NOTE:
Clean al l part s thoroughl y i n solven t o r carbureto r cleaner , an d dr y wit h compresse d air . Blo w ou t al l passages .
Replac e th e valv e bod y a s a n assembl y i f an y part s ar e wor n o r damaged .
Chec k al l valve s fo r fre e movement . I f an y fai l t o slid e freely , se e Valv e Bod y Repai r o n pag e 14-136 .
Coa t al l part s wit h AT F durin g assembly .
CAUTION : D o no t us e a magne t t o remov e th e chec k balls ; i t ma y magnetiz e th e balls .
CHEC K BALLS , 1 1 1-
2 SHIF T VALV E
ROLLE R
MAIN ORIFIC ECONTRO L VALV E
MANUA L VALV E
VALV E CA P 2-
3 SHIF T VALV E
VALV E SLEEV E
3- 4 ORIFIC E
CONTRO L VALV E
VALV E SLEEV E
2- 3 ORIFIC E
CONTRO L VALV E
3-4 SHIF T VALV E
4TH KICK-DOW N
VALV E MAI
N VALV E BOD Y
Inspec t fo r wear , scratche sand scoring .
4TH EXHAUS TVALVE SERV
O CONTRO L
VALV E
ROLLE R
SPRING SEA T
ProCarManuals.com
Page 1032 of 1771
CHECK BALLS, 11
NOTE: Check balls are marked with asterisk (*)
only in this figure.
SPRING SPECIFICATIONS
Unit: mm (in)ProCarManuals.com