Page 453 of 1771

Drive Pinion
Height Adjustment
NOTE: If the drive pinion and ring gear are replaced
(always as a set), the height has to be adjusted.
Select the proper shim as follows:
First, calculate the difference in size between the old
shim and the new pinion.
The last one of the numbers (see ill.) on each pinion is the
plus (+) or minus (-) tolerance in thousands of a millime-
ter. So, a pinion with +20 is 0.02 mm larger and a pinion
with - 20 is 0.02 mm smaller.
1. If the number on the old pinion is a plus (+), add it
to the old shim thickness. If it is a minus (-), sub-
tract it from the old shim thickness.
2. If the number on the new pinion is a plus (+), sub-
tract it from the number you got in step 1. If it is a
minus (-), add it to the step 1 number.
3. Select the shim that is closest (but not more than)
the final number you got from steps 1 and 2.
Example 1:
Old shim: 2.00 mm thickness
Old pinion: +20 (0.02 mm)
New pinion: -10 (-0.01 mm)
2.00
+
0.02
+
0.01
=
2.03
Select the 2.03 mm (0.0799 in) new shim.
Example 2:
Old shim: 1.70 mm thickness
Old pinion: -10 (-0.01 mm)
New pinion: -20 (-0.02 mm)
1.70-0.01 + 0.02 = 1.71
Select the 1.70 mm (0.0669 in) new shim.
43 mm THRUST SHIM
ETCHED MARKProCarManuals.com
Page 551 of 1771
Adjustment
NOTE: Before adjusting the hood, remove the support strut on each side from the hood, and loosen each hood mounting
bolt slightly.
1. Adjust the hood right and left, as well as fore and aft, by using the elongated holes on the hood hinge.
2. Turn the hood edge cushions, as necessary, to make the hood fit flush with the body at front and side edges.
3. Adjust the hood latch to obtain the proper height at the forward edge.
4. After adjustment, tighten each bolt securely.
HOOD
HINGE
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
HOOD
HOOD EDGE
CUSHION
HOOD
LATCH
NOTE: Move the hood latch right or left until the striker
is centered in the hood latch as shown.
HOOD
LATCH
STRIKER
HOOD EDGE
CUSHION
(Hood side)
HOOD EDGE
CUSHION
(Body side)
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
HOOD
LATCH
HOOD
HOOD
HINGEProCarManuals.com
Page 1452 of 1771
Adjustment
NOTE: Before adjusting the hood, loosen each bolt slightly.
1. Adjust the hood hinges right and left, as well as fore and aft, by using the elongated holes.
2. Turn the hood edge cushions, as necessary, to make the hood fit flush with the body at front and side edges.
3. Adjust the hood latch to obtain the proper height at the forward edge.
4. After adjustment, tighten each bolt securely.
HOOD
HINGE
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
HOOD EDGE
CUSHION
HOOD
LATCH
NOTE: Move the hood latch right or left until the striker
is centered in the hood latch as shown.
HOOD EDGE
CUSHIONS
(Body side)
HOOD
LATCH
STRIKER
HOOD
LATCH
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
HOOD
HINGE
HOOD
HOODProCarManuals.com