Page 1393 of 1771

Rear Window
Installation (cont'd)
8. With a sponge, apply a light coat of glass primer
around the edge of the rear window as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
Do not apply body primer to the rear window,
and do not get body and glass primer sponges
mixed up.
Never touch the primed surfaces with your hands.
If you do, the adhesive may not bond to the rear
window properly, causing a leak after the rear
window is installed.
Keep water, dust, and abrasive materials away
from the primed surface.
Apply glass primer here.
All around.
9.
REAR
WINDOW
With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
Do not apply glass primer to the body, and be care-
ful not to mix up glass and body primer sponges.
Never touch the primed surfaces with your hands.
: Apply body primer here.
20 mm
(0.79
in)
3 mm
(0.1
in)
20 mm
(0.79
in)
20 mm
(0.79
in)
10. Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
Clean the plate with a sponge and alcohol before
mixing.
Follow the instructions that came with the adhe-
sive.
11. Before filling a cartridge, cut the end of the nozzle
as shown.
Cut nozzle
end as shown.
10 mm
(0.39
in)
7 mm
(0.27
in)
12. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the rear window as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
8 mm
(0.31
in)
REAR
WINDOW
GLASS
RUBBER
DAM
ADHESIVE
UPPER
SPACER
RUBBER
DAM
Make a slightly thicker
bead at each corner.
GLASS
RUBBER
DAM
RUBBER
DAM
UPPER
SPACERProCarManuals.com
Page 1394 of 1771

13.
Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 6, and set it down on the adhesive. Lightly
push on the rear window until its edges are fully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the adhe-
sive is dry.
REAR
WINDOW
14. Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the rear window, use a soft shop towel damp-
ened with alcohol.
15. Install the clips and molding holders on both side
moldings.
16. Install both side moldings.
GLASS
JOINT
MOLDINGS
MOLDING
HOLDER
17.
Let the adhesive dry for at least one hour, then
spray water over the rear window and check for
leaks. Mark leaking areas and let the rear window
dry, then seal with sealant.
NOTE: Let the car stand for at least four hours after
rear window installation. If the car has to be used
within the first four hours, it must be driven slowly.
18. Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for two to three days:
Slam the doors with all the windows rolled up.
Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
SIDE MOLDING
CLIP A
CLIP B
SIDE MOLDING
SIDE MOLDING
ALIGNMENT
MARK
SUCTION
CUPSProCarManuals.com
Page 1395 of 1771
Moonroof
Index
GLAS SReplacement , pag e 20-5 1
Adjustment , page s 20-49 , 20-5 0
CABLE ASSEMBL Y
Replacement , pag e 20-5 3
MOTO R
Replacement ,
pag e 20-5 2
SUNSHAD E
Replacement ,
pag e 20-5 1
FRAME
Replacement ,
pag e 20-5 2 GUID
E RAI L
Replacement , pag e 20-5 3
CLIP
REA R DRAI NVALV E
FRON T DRAI NVALVE
TUBECLIP FRON
T DRAI N
TUB E TUB
E
CLIP
REA R DRAI N
TUB E
FRAM
E SEA L
LIFT-U PGUIDE
REA
R SHI M
FRON T
SHIM
SUNSHAD E
RAI L HOLDE R
RAI
L HOLDE R
COVERSUNSHAD ERAIL
SLID E STOPPE R
INNE
R CABL E
SLIDER
RAIL COVE R
FRON
T SLIDE R
ProCarManuals.com
Page 1396 of 1771

Troubleshooting
Symptom
Water leak s
Win d nois e
Moto r nois e
Glas s doe s no t move , bu t
moto r turn s
Glas s doe s no t mov e an d
moto r doe s no t tur n (glas s ca n
be move d wit h moonroo f
wrench)
Probable Caus e
1.
2 .
3 .
4.
1.
1 .
2 .
3.
1.
2.
3 .
4 .
1.
2 .
3.
4 .
5.
Clogge d drai n tube .
Ga p betwee n glas s weatherstri p an d roo f panel .
Defectiv e o r improperl y installe d glas s weatherstrip .
Ga p betwee n drai n sea l an d roo f panel .
Excessiv e clearanc e betwee n glas s weatherstri p an d roo f panel .
Loos e motor .
Wor n gea r o r bearing .
Cabl e assembl y deformed .
Clutc h ou t o f adjustment .
Foreign matte r stuc k betwee n guid e rai l an d slider .
Inner cabl e loose .
Cabl e assembl y no t attache d properly .
Blow n fuse .
Fault y switch .
Batter y ru n down .
Defectiv e motor .
Fault y relay .
Glass Rea r Edg e Closin g Adjustmen t
Open th e glas s abou t a foot , the n clos e it t o chec k wher e
rea r edg e begin s t o rise . I f i t rise s to o soo n an d seat s to o
tightl y agains t th e roo f panel , o r to o lat e an d doe s no t
sea t tightl y enough , adjus t it .
1 . Ope n th e glas s fully .
2 . Remov e th e rai l cover s fro m bot h sides , an d loose n
th e nut s (se e pag e 20-50 ).
3 . Mov e th e lift-u p guide s an d slid e stoppe r forwar d o r
backward , the n tighte n th e nuts , an d rechec k glas s
closing .
Th e lift-u p guide s hav e pitche s o f 1 m m (0.0 4 in ) eac h
an d ca n b e adjuste d 2 pitche s forwar d o r backward .
4 . I f necessary , lowe r th e rea r o f th e headline r (se e
page s 20-61 ), an d remov e th e motor , the n adjus t th e
inne r cable s (locatio n o f sliders ) unti l the y ar e parallel .GLASS
SLIDE STOPPE R
NUT6 x 1. 0 m m9 N- m (0. 9 kgf-m ,6.5 Ibf-ft )
LIFT-U P GUID E INNE R CABL E
SLIDER
GLASSLINK LIFTE R
SLIDE STOPPE R
LIFT-UPGUIDE
ProCarManuals.com
Page 1397 of 1771

Moonroof
Glass Heigh t Adjustmen t
The roo f pane l shoul d b e eve n wit h th e glas s weather -
strip, t o withi n 1 ± 0.5 m m (0.0 4 ± 0.0 2 in ) al l th e wa y
around . I f not , ope n th e glas s fully , and :
1 ± 0. 5 m m(0.0 4 ± 0.02 in)GLAS S WEATHERSTRI P
ROO F PANE L GLAS S
Front:
1. Remov e th e rai l holde r cove r an d loose n th e nut .
SUNSHAD ERAIL HOLDE R
RAI L HOLDE R
COVE R
NUT6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
6. 5 Ibf-ft )
FRON T SHI M FRAM E
2. Instal l th e fron t shim s betwee n fram e an d sunshad e
rai l holder .
Fron t shi m thickness : Max . 2 m m (0.0 8 in )
Rear :
1. Remov e th e rai l cove r an d loose n th e nut .
SLID E STOPPE R
GUID E RAI L
SUNSHAD E RAI L
REA R SHI M
LIFT-U
P
GUIDENUT6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
6. 5 Ibf-ft )
2. Instal l th e rea r shim s betwee n guid e rai l an d sun -
shad e rail .
Rea r shi m thickness : Max . 2 m m (0.0 8 in )
3 . Repea t o n opposit e sid e if necessary .
4 . Side-to-sid e fi t o f th e glas s weatherstri p ca n b e
adjuste d b y loosenin g th e fram e mountin g bolt s
an d movin g th e fram e (se e pag e 20-52 ).
Slid e Stopper , Lift-u p Guid e an d
Sunshad e Rai l Holde r Replacemen t
NOTE: Ope n th e glas s fully .
RAIL HOLDE RCOVER
NUT6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
6. 5 Ibf-ft )
RAI L COVE R
SUNSHADE
RAI L HOLDE R
LIFT-U P
GUID E SLID
E
STOPPE R
NUT6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
6. 5 Ibf-ft )
Installatio n i s th e revers e o f th e remova l procedure .
NOTE : Afte r installin g th e lift-u p guid e an d slid e stopper ,
adjus t th e glas s rea r edg e closin g alignmen t (se e pag e
20-49 ).
ProCarManuals.com
Page 1398 of 1771

Glass an d Sunshad e Replacemen t
1. Ope n th e glas s fully .
2 . Remov e th e followin g parts .
Rai l holde r cover s
Rai l cover s
Sunshad e rai l holder s
Slid e stopper s
Lift-u p guide s
3 . Lif t th e sunshad e rai l wit h th e guid e rail , an d inser t a
space r suc h a s a woode n bloc k t o preven t interfer -
enc e betwee n th e sunshad e rai l an d bolt .
NOTE : Th e woode n bloc k mus t b e talle r tha n th e
bolt .
SUNSHAD ERAIL
GUID E RAI L
BOL TWOODE NBLOCK
4. Slid e th e glas s forwar d usin g th e moonroo f wrench ,
the n remov e th e fron t slider s fro m th e sunshad e
rails .
NOTE : D o no t scratc h th e roo f pane l wit h th e fron t
slider .
GLAS S
FRON TSLIDE R
5. Remov e th e lin k slide r fro m th e inne r cabl e slider s
b y liftin g th e glass , the n remov e th e glass .
GLAS S
INNER CABL E SLIDE R
LINK SLIDE R
6. Slid e th e sunshad e forward , the n remov e th e sun -
shade .
SUNSHAD E
FRAMESEAL
SUNSHAD ERAIL
7. Installatio n i s th e revers e o f th e remova l procedure .
NOTE:
Take car e no t t o pinc h th e fram e sea l i n th e sun -
shad e rail .
Adjus t th e glas s rea r edg e closin g alignmen t (se e
pag e 20-49 ).
8 . Chec k fo r wate r leaks .
NOTE : D o no t us e high-pressur e water .
ProCarManuals.com
Page 1399 of 1771

Moonroof
Motor, Drai n Tub e an d Fram e Replacemen t
CAUTION:
Wea r glove s t o remov e an d instal l th e frame .
B e carefu l no t t o damag e th e seats , dashboar d an d
othe r interio r trim .
1 . Remov e th e headline r (se e pag e 20-61 ).
2 . Remov e th e overhea d speake r bracket .
3 . Disconnec t th e moto r connector .
NOTE : Whe n removin g th e motor , detac h th e con -
necto r fro m th e frame , remov e th e bolt s an d nuts ,
then remov e th e motor .
4 . Remov e th e glas s (se e pag e 20-51 ).
5 . Disconnec t th e drai n tubes , an d detac h th e ceilin g
ligh t harness .
6 . Remov e th e bolts .
CONNECTO R
Disconnect .
SCREW
CONNECTO R
Disconnect .
SCREW
OVERHEA DSPEAKER BRACKE T
NOTE:
A n assistan t i s helpfu l whe n removin g th e bolts .
Remov e th e fron t bolt s last .
7 . Detac h th e rea r hook s b y movin g th e fram e forward , the n remov e th e frame .
DRAIN
TUB E
HOL E(Bod y side )
Remov e last .
DRAI N
TUB E
BOL T6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft ) MOTO
R
CONNECTO R
FRAM
E DRAI
N TUB E
REARHOO K
CEILIN
G LIGH THARNES SFRAMESEAL
TUBECLIP
ProCarManuals.com
Page 1400 of 1771
8. Pul l th e drai n tube s ou t th e fron t an d rea r pillars .
NOTE : Befor e pullin g ou t th e drai n tube , ti e a strin g
t o th e en d o f i t s o i t ca n b e reinstalled .
FRONT DRAI NTUBE
REA R DRAI N TUB E
CLIPDRAI N VALV E
9. Installatio n i s th e revers e o f th e remova l procedure .
NOTE:
Before installin g th e frame , clea r th e drai n tube s
an d drai n valve s b y usin g compresse d air .
Chec k th e fram e seal .
Clea n th e surfac e o f th e frame .
Whe n installin g th e frame , firs t attac h th e rea r
hook s int o th e bod y holes .
Whe n connectin g th e drai n tube , slid e i t ove r th e
fram e nozzl e a t leas t 1 0 m m (0.3 9 in) .
Instal l th e tub e cli p a s shown .
Upward
DRAIN TUB E
10. Chec k fo r wate r leaks .
NOTE : D o no t us e high-pressur e water .
TUBE CLI P
DRAI
N VALV E
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