1995 ACURA TL Service Repair Manual

Differential Assembl y
Installatio n (cont'd )
8. Instal l th e vehicl e spee d senso r (VSS)/powe r steer -
in g spee d sensor , the n connec t th e VS S connecter .
VSS CONNECTE R
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
VSS/POWE R STEERIN G
SPEE D SENSO R
9. Instal l th e righ t fron t bea m bridge .
10 x 1.2 5 mm38 N- m (3. 9 kgf-m , 2 8 Ibf-ft )
RIGH T FRON T BEA M BRIDG E
10. Remov e th e steerin g gearbo x mountin g bolts , the n
instal l th e lowe r plat e an d th e steerin g gearbo x
mounting bolts .
STEERIN G GEARBO XMOUNTING BOLT S59 N- m (6. 0 kgf-m ,
4 3 Ibf-ft )
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,28 Ibf-ft )
11. Instal l th e splas h shiel d
SPLAS HSHIELD •
LOWE R
PLATE
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
12. Instal l th e driveshaft s an d th e intermediat e shaf t
(se e sectio n 16 ).
13 . Refil l th e differentia l wit h oi l (se e pag e 15-4 ).
14 . Chec k th e fron t whee l alignmen t (se e sectio n 18 ).
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Special Tool s
Ref. No.Too l Numbe rDescriptio nQtyPag e Referenc e
07GAD-PH7020 1 o r
07GAD-PH7020 0
07MAD-SP00100
07746-001030 0
07746-001040 0
07746-003010 0
07749-001000 0Oi
l Sea l Drive r
Drive r Attachmen t
Attachment , 4 2 x 4 7 m m
Attachment , 5 2 x 5 5 m m
Driver , 4 0 m m I.D .
Drive r
16-7
16- 8
16- 5
16-7
16- 7
16-5 , 16-7 , 16- 8
1
1
1
1
1
1
NOTE : Refe r t o page 16-2 of th e '95-9 8 Acura 2.5TL Servic e Manual , P/ N 61SW504 ,for the items no t show n in thi s sub-section .
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Intermediate Shaf t
Removal/Installatio n
1. Drai n th e oi l fro m th e differentia l (se e sectio n 15 ).
2 . Remov e th e lef t driveshaf t assembl y (refe r t o sectio n
1 6 i n th e '9 5 - '9 8 Acur a 2.5T L Servic e Manual , P/ N
61SW504) .
3. Remov e th e thre e bolts .
4 . Remov e th e intermediat e shaf t assembl y fro m th e
oil pan .
INTERMEDIAT E SHAF T
5. Instal l th e intermediat e shaf t i n th e revers e orde r o f
removal .
8 x 1.2 5 mmFLANG E BOL T
2 2 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
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Intermediate Shaf t
Disassembl y
CAUTION: Th e bearin g suppor t an d suppor t bas e ar e
mad e o f aluminum . B e carefu l no t t o damag e the m
whe n servicing .
1 . Remov e th e intermediat e shaf t oute r sea l fro m th e
bearin g support .
OUTER SEA L
Replace .
BEARIN G SUPPOR T
2. Remov e th e externa l circli p an d th e interna l circlip .
EXTERNA L CIRCLI P
INTERNA L CIRCLI P
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3. Pres s th e intermediat e shaf t ou t o f th e shaf t bearin g
usin g a press .
Press
INTERMEDIAT E
SHAF T
4. Pres s th e intermediat e shaf t bearin g ou t o f th e bear -
in g suppor t usin g th e specia l tool s an d a press .
Press
DRIVE R07749-001000 0
ATTACHMENT ,42 x 4 7 m m0774 6-001030 0
BEARIN G
5. Remov e th e intermediat e shaf t inne r sea l fro m th e
bearin g support .
6 . Remov e th e 58. 4 m m O-ring .
INNER SEA L
Replace .
58.4 mmO-RIN G
Replace .
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Intermediate Shaf t
Reassembly
CAUTION :
• Th e bearin g suppor t i s mad e o f aluminum . B e carefu l no t t o damag e it whe n servicing .
• D o no t damag e th e li p o n inne r an d oute r seal s durin g installation .
INTERMEDIAT E SHAF TCheck fo r damage .
BEARING SUPPOR T
Chec k fo r damage .
INNE R SEA L
Replace .
Pack th e li p o f th e inne r seal .
INTERMEDIAT E SHAF T
BEARIN G
Replace .
SET RIN G
Replace .
OUTE R SEA L
Replace .
Pack th e li p o f th e oute r seal .
58.4 m m O-RIN GReplace.
EXTERNA LCIRCLIP
INTERNA L
CIRCLI P
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1. Pres s th e intermediat e shaf t inne r sea l int o th e bear -
in g suppor t usin g th e specia l tool s an d a press .
Press
DRIVE R07749-001000 0
INNER SEA L ATTACHMENT
,52 x 5 5 m m07746-001040 0
2. Pres s th e intermediat e shaf t bearin g int o th e bear -
in g suppor t usin g th e specia l too l an d a press .
OIL SEA L DRIVE R07GAD-PH7020 1or07GAD-PH7020 0
Press
BEARIN GSUPPOR T
INTERMEDIAT E
SHAF T BEARIN G
3. Sea t th e interna l circli p i n th e groov e o f th e bearin g
support .
BEARIN G SUPPOR T
INTERNA L CIRCLI P
4. Pres s th e intermediat e shaf t int o th e shaf t bearin g
usin g th e specia l too l an d a press .
Press
INTERMEDIAT E SHAF T
INTERMEDIAT E
SHAF T BEARIN G
DRIVER , 4 0 m m I.D .
07746-003010 0
BEARINGSUPPOR T
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Intermediate Shaf t
Reassembl y (cont'd )
5. Sea t th e externa l circli p i n th e groov e o f th e inter -
mediat e shaft .
INTERMEDIAT E SHAF T
EXTERNA LCIRCLIP
6. Pres s th e oute r sea l int o th e bearin g suppor t usin g
th e specia l tool s an d a press .
NOTE : Driv e i n th e oute r sea l unti l i t i s 7. 0 m m
(0.2 8 in ) fro m th e en d o f th e bearin g support .
DRIVERATTACHMEN T07MAD-SP00100
PressDRIVE R07749-001000 0
7.0 + 0. 2 m m(0.28±0.0 1 in )
OUTE R SEA L
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