1995 ACURA TL Service Repair Manual

Mainshaft

Inspection (cont'd)

6. Measure the 2nd gear axial clearance while pushing

the 4th/2nd clutch toward the 1st clutch.

STANDARD: 0.07 - 0.15 mm (0.003 - 0.006 in)

NOTE: Take measurements in at least three places,

and use the average as the actual clearance.

7. If the clearance is out of tolerance, remove the 2nd

gear thrust washer and measure its thickness.

8. Select and install a new 2nd gear thrust washer,

then recheck.

2ND GEAR THRUST WASHER, 37.5 x 56 mm

9. After replacing the 2nd gear thrust washer, make

sure that the clearance is within tolerance.ProCarManuals.com

Sub-assembly
NOTE:
• Lubricat e al l part s wit h AT F durin g assembly .
• Befor e installin g th e O-rings , wra p th e shaf t spline s
with tap e t o preven t damag e t o th e O-rings .
• Assembl e th e mainshaf t sub-assembl y whe n assem -
blin g th e transmission .
1. Assembl e th e part s belo w o n th e mainshaft .
Mainshaft
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Countershaft
Disassembly/lnspection/Reassembl y
NOTE:
Lubricat e al l part s wit h AT F during reassembly .
Inspec t th e thrus t needl e bearing s an d th e needl e bearing s fo r gallin g an d roug h movement .
Befor e installin g th e O-rings , wra p th e shaf t spline s wit h tap e t o preven t damag e t o th e O-rings .
COUNTERSHAF T
Chec k spline s fo r excessiv e wea r an d damage .
Chec k bearin g surfac e fo r scoring , scratche s
an d excessiv e wear . REVERS
E GEA R COLLA R
NEEDL E BEARIN G
REVERS E GEA R
REVERS E SELECTO R
REVERSE SELECTO RHUB
4TH GEA R
NEEDL E BEARIN G
DISTANC E COLLAR , 3 5 m m
Selectiv e par t
2N D GEA R
THRUS T NEEDL E
BEARIN G
3R D GEA R
NEEDL E BEARIN G
THRUS T NEEDL E
BEARIN G
3R D GEA R COLLA R
3R D CLUTC H ASSEMBL Y
O-RING S
Replace .
LOCKNU T (Flang e nut )24 x 1.2 5 mmReplace .
13 7 N- m (14. 0 kgf-m , 10 1 Ibf-ft )
CONICA L SPRIN G
WASHE RReplace .
1ST-HOL D CLUTC H
ASSEMBL Y
O-RING S
Replace .
THRUST WASHE R
THRUS T NEEDL E BEARIN G
1ST-HOL D CLUTC H HU B
1S T GEA R
ONE-WA Y CLUTC H
NEEDL E BEARING S
1S T GEA R COLLA R
PARKIN G GEA R
TRANSMISSIO N HOUSIN GBEARING
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Countershaft
Inspection
Clearance Measuremen t
NOTE : Lubricat e al l part s wit h AT F durin g assembly .
1. Remov e th e countershaf t bearin g fro m th e trans -
missio n housin g (se e pag e 14-172 ).
2 . Assembl e th e part s belo w o n th e countershaft .
NOTE : D o no t instal l th e O-ring s durin g inspection .
LOCKNUT
CONICA L SPRIN G
WASHE R
1ST-HOL D CLUTC HASSEMBL Y
THRUS T WASHE R
1S T GEA R COLLA R
PARKIN G GEA R
TRANSMISSIO N HOUSIN GBEARING
REVERS E GEA R COLLA R
REVERS E SELECTO R HU B
4T H GEA R
3. Torqu e th e countershaf t locknu t t o 2 9 N- m (3. 0 kgf-m ,
2 2 Ibf-ft) .
LOCKNU T29 N- m(3.0 kgf-m , 2 2 Ibf-ft )
4. Hol d th e 4t h gea r agains t th e distanc e collar . Measur e
th e clearanc e betwee n th e 4t h gea r an d th e revers e
selecto r hu b wit h a feele r gauge .
NOTE : Tak e measurement s i n a t leas t thre e places ,
an d us e th e averag e a s th e actua l clearance .
STANDARD : 0.0 7 - 0.1 5 m m (0.00 3 - 0.00 6 in )
DISTANC E COLLA R 4T H GEA R
4T H GEA R
FEELER GAUG E
REVERS
E SELECTO R
HUB
REVERS E SELECTO RHUB
DISTANC E COLLA R
DISTANC
E COLLA R
Selective par t
2ND GEA R
3R D GEA R COLLA R
3R D CLUTC H ASSEMBL Y
COUNTERSHAF T
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5. If the clearance is out of tolerance, remove the dis-

tance collar and measure its length.

Length

6. Select and install a new distance collar, then recheck.

DISTANCE COLLAR, 35mm

No.

1

2

3

4

5

6

7

8

9

10
Part Number

90501 - PW7 - 000

90502 - PW7 - 000

90503 - PW7 - 000

90504 - PW7 - 000

90505 - PW7 - 000

90506 - PW7 - 000

90507 - PW7 - 000

90508 - PW7 - 000

90509 - PW7 - 000

90510-PW7- 000
Thickness

65.65 mm (2.585 in)

65.70 mm (2.587 in)

65.75 mm (2.589 in)

65.80 mm (2.591 in)

65.85 mm (2.593 in)

65.90 mm (2.594 in)

65.95 mm (2.596 in)

66.00 mm (2.598 in)

66.05 mm (2.600 in)

66.10 mm (2.602 in)

7. After replacing the distance collar, make sure that

the clearance is within tolerance.ProCarManuals.com

Sub-assembly
NOTE:
Lubricat e al l part s wit h AT F durin g assembly .
Befor e installin g th e O-rings , wra p th e shaf t spline s
wit h tap e t o preven t damag e t o th e O-rings .
Assembl e th e countershaf t sub-assembl y whe n assem -
blin g th e transmission .
1 . Assembl e th e part s belo w o n th e countershaft .
REVERSEGEAR COLLA R
REVERS E SELECTO R
HUB
DISTANC E COLLAR , 3 5 m m
Selectiv e par t
COUNTERSHAF T
3R D CLUTC H
ASSEMBL Y
NEEDLE BEARIN G
REVERS E GEA R
REVERS E SELECTO R
4T H GEA R
NEEDL E BEARIN G
2N D GEA R
THRUS T NEEDL E
BEARIN G
3R D GEA R
NEEDL E BEARIN G
THRUS T NEEDL E
BEARIN G
3R D GEA R COLLA R
O-RINGSReplace .
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One-way Clutc h
Disassembly/lnspection/Reassembl y
1. Separat e countershaf t 1s t gea r fro m th e parkin g gea r
b y turnin g th e parkin g gea r i n th e directio n shown .
PARKIN G GEA R
COUNTERSHAF T1ST GEA R
2. Remov e th e one-wa y clutc h b y pryin g i t u p wit h th e
end o f a screwdriver .
ONE-WAY CLUTC HCOUNTERSHAF T1ST GEA R
SCREWDRIVE R
3. Inspec t th e part s a s follows :
Inspect 1s t gea r
fo r wea r an d scoring .
Inspec t th e one-wa y
clutc h fo r damag e an d
fault y movement .
Inspec t th e needl e
bearin g fo r damag e an d
fault y movement .
4.
Inspec t th e parkin g gea r
fo r wea r an d scoring .
After th e part s ar e assembled , hol d countershaf t 1s t
gea r an d tur n th e parkin g gea r i n th e directio n show n
t o b e sur e it turn s freely . Als o mak e sur e th e parkin g
gea r doe s no t tur n in th e opposit e direction .
PARKING GEA R
COUNTERSHAF T
1ST GEA R
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Clutch

Illustrated Index

1ST-HOLD CLUTCH
3RD CLUTCH

CLUTCH DRUM

O-RINGS

Replace.

CLUTCH PISTON

CHECK VALVE

RETURN SPRING

SPRING RETAINER

SNAP RING

CLUTCH PLATES

Standard thickness:

2.00 mm (0.079 in)

CLUTCH END PLATE
CLUTCH DISCS

Standard thickness:

1.94 mm (0.076 in)

CLUTCH DISCS

Standard thickness:

1.94 mm (0.076 in)

CLUTCH PISTON
SNAP RING

CLUTCH END PLATE

CLUTCH PLATES

Standard thickness:

2.00 mm (0.079 in)

SNAP RING

SPRING RETAINER

RETURN SPRING

DISC SPRING

Install in this direction.

CLUTCH DRUM
O-RINGS

Replace.
SNAP RINGProCarManuals.com