Page 1241 of 1771

Rear Suspensio n
Suspension Arm s
Removal/Inspectio n
CAUTION:
• Replac e th e self-lockin g nut s afte r removal .
• B e carefu l no t t o damag e th e bal l join t boot .
FLANG E BOL T10 x 1.2 5 mm
FLANG E BOL T12 x 1.2 5 mm
SELF-LOCKIN G NU T10 x 1.2 5 mmReplace .
SELF-LOCKIN G NU T
8 x 1.2 5 mmReplace .
STABILIZE R BA RChec k fo r bendin g an d damage .
10 m m BOL T
8m m BOL T
STABILIZE R LIN K• Chec k fo r bendin g an d damage .• Chec k th e bushin g fo r deterioratio nand damage .
UPPER AR M• Chec k fo r bendin g an d damage .• Chec k th e bushin g fo rdeterioratio n an d damage .
SELF-LOCKIN G NU T10 x 1.2 5 mmReplace .
TRAILIN G AR M BRACKE T
Chec k fo r damage .
FLANG E BOL T
12 x 1.2 5 mm
STABILIZE R EN D BUSHIN G
Chec k fo r deterioratio n an d damage .
BALL JOIN T REMOVER , 2 8 m m07MA C - SL0020 0See pag e 18-1 1 fo r ho w tous e th e bal l join t remover .
CASTLE NU T10 x 1.2 5 mm
COTTE R PI N
Replace .
KNUCKL E
PROTECTO R
Chec k fo r damage .
TRAILING AR M• Chec k fo r bendin g an d damage .• Chec k th e bushin g fo rdeterioratio n an d damage .
LOWER AR M A• Chec k fo r bendin g an d damage .• Chec k th e bushin g fo rdeterioratio n an d damage .
6 m m BOL T
DAMPE R LOWE R BUSHIN G
• Chec k fo r deterioratio n an d damage .
SELF-LOCKIN G NU T
12 x 1.2 5 mmReplace .
LOWER AR M B• Chec k fo r bendin g an d damage .• Chec k th e bushin g fo rdeterioratio n an d damage .
KNUCKL ECheck fo r damage .
SELF-LOCKIN G NU T8 x 1.2 5 mmReplace . STABILIZE
R BUSHIN G
Chec k fo r deterioratio n an d damage .
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Page 1242 of 1771

Installation
CAUTION:
• An y bolt s o r nut s connecte d t o rubbe r mount s o r bushing s shoul d b e tightene d wit h th e vehicl e o n th e ground .
• Torqu e th e castl e nu t t o th e lowe r torqu e specification , the n tighte n it onl y fa r enoug h t o alig n th e slo t wit h th e pi n
hole . D o no t alig n th e nu t b y loosening .
NOTE :
• Wip e of f th e oil , dir t o r greas e fro m th e thread s befor e tightenin g th e fasteners .
• Mak e sur e th e to e adjuste r cam s o n lowe r ar m A ar e installe d i n th e sam e direction .
• Th e righ t an d lef t lowe r ar m A ar e symmetrical . Instal l s o th e pain t mar k o f "SM 4 R UP " an d "SM 4 L UP " poin t t o
th e front .
• "SM 4 L UP " is stampe d o n th e lef t lowe r ar m B an d "SM 4 R UP " on th e righ t lowe r ar m B .
• Th e lef t uppe r ar m is stampe d wit h "L " whil e th e righ t uppe r ar m is stampe d wit h "R" .
• Afte r installin g th e suspensio n arm , chec k th e rea r whee l alignment , an d adjus t i f necessar y (se e pag e 18-5 ).
SELF-LOCKIN G NU T10 x 1.2 5 mm54 N- m (5. 5 kgf-m , 4 0 Ibf-ft )Replace .
SELF-LOCKIN G NU T8 x 1.2 5 mm13 N- m (1. 3 kgf-m , 9 Ibf-ft )Replace .
FLANGE BOL T10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
SELF-LOCKIN G NU T
10 x 1.2 5 mm35 N- m (3. 6 kgf-m ,
2 6 Ibf-ft )
Replace .
TRAILIN G AR MBRACKE T
STABILIZE R HOLDE R
RUBBE R BUSHING S
MARK
CASTL E NU T10 x 1.2 5 mm39 - 4 7 N- m(4. 0 - 4. 8 kgf- m29 - 3 5 Ibf-ft )
FLANG E BOL T
12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft ) COTTE
R PI N
Replace .
6 m m BOL T
9. 8 N- m (1. 0 kgf-m , 7 Ibf-ft )
SILICON E
NOTE: Instal l th e washer s
as shown .
8 m m BOL T
2 2 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
FLANG
E BOL T
12 x 1.2 5 mm64 N- m (6. 5 kgf-m , 4 7 Ibf-ft )
SILICON E
UPPER AR M
TRAILIN G
ARM
SILICON E
LOWE R AR M A SELF-LOCKIN
G NU T
12 x 1.2 5 mm64 N- m (6. 5 kgf-m , 4 7 Ibf-ft )Replace .
KNUCKL EPROTECTO R
LOWER AR M B
SILICON E
KNUCKL E
SELF-LOCKIN
G NU T
8 x 1.2 5 mm13 N- m (1. 3 kgf-m ,
9 Ibf-ft )
Replace .
10 m m BOL T
3 8 N- m (3. 9 kgf-m ,
28 Ibf-ft )
SILICON E
STABILIZE
R BUSHIN G
STABILIZE
R BA R
Alig n th e stabilize r mar k
wit h en d o f stabilize r bushing .
FLANG
E BOL T
10 x 1.2 5 mm54 N- m (5. 5 kgf-m , 4 0 Ibf-ft )
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Page 1243 of 1771
Rear Dampe r
Remova l
1. Remov e th e rea r wheel s (se e pag e 18-26 ).
2 . Remov e th e rea r sea t (se e sectio n 20 ).
3 . Pul l bac k th e fron t o f th e quarte r tri m panel , an d
remov e th e tw o flang e nuts .
FLANG E NUT S10 x 1.2 5 mm
4. Remov e th e flang e bolt .
FLANG E BOL T10 x 1.2 5 mm
5. Lowe r th e rea r suspensio n an d remov e th e damper .
DAMPER
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Page 1244 of 1771

Disassembly/Inspection
Disassembly
1. Compres s th e dampe r sprin g wit h th e sprin g com -
presso r accordin g t o th e manufacturer' s instruc -
tions , the n remov e th e self-lockin g nut .
CAUTION : D o no t compres s th e sprin g mor e tha n
necessar y to remov e th e self-lockin g nut .
SELF-LOCKIN G NU T10 x 1.2 5 mmReplace .
STRUT SPRIN G COMPRESSOR :
(Commerciall y available )
BRANICK ® T/ N MST-580A , T/N7200 ,
o r equivalen t
2. Remov e th e sprin g compressor , the n disassembl e
th e dampe r a s show n o n th e nex t page .
Inspectio n
1. Reassembl e al l parts , excep t th e spring .
2 . Pus h o n th e dampe r a s shown .
3 . Chec k fo r smoot h operatio n throug h a ful l stroke ,
bot h compressio n an d extension .
NOTE : Th e dampe r shoul d mov e smoothly . I f i t
doe s no t (n o compressio n o r n o extension) , th e ga s
i s leaking , an d th e dampe r shoul d b e replaced .
WOODEN BLOC K
4.Chec k fo r oi l leaks , abnorma l noise s o r bindin g dur -
in g thes e tests .
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Page 1245 of 1771
Rear Damper
Disassembly/Inspection (cont'd)
DAMPER MOUNTING
WASHER
Check for weakness.
DAMPER MOUNTING
COLLAR
DAMPER
MOUNTING BASE
DAMPER MOUNTING
RUBBER BUSHING
SELF-LOCKING NUT
10 x
1.25
mm
29 N-m (3.0 kgf-m, 22 Ibf-ft)
Replace.
DAMPER MOUNTING RUBBER BUSHING
SPRING MOUNTING
CUSHION
Check for deterioration
and damage.
DAMPER SPRING
Check for weakened compression and damage.
DUST COVER
Check for bending and damage.
BUMP STOP PLATE
BUMP STOP
Check for weakness
and damage.
SPRING SEAT CUSHION
Check for deterioration
and damage.
DAMPER UNIT
DUST COVER PLATEProCarManuals.com
Page 1246 of 1771
Reassembly
1. Install the damper unit on a spring compressor.
NOTE: Follow the manufacturer's instructions.
2. Assemble the damper in reverse order of disassem-
bly, except the damper mounting washer and self-
locking nut.
NOTE: Align the bottom of damper spring and
spring lower seat as shown.
STRUT SPRING COMPRESSOR:
(Commercially available)
BRANICK® T/N MST-580A,
T/N7200, or equivalent
DAMPER SPRING
SPRING LOWER SEAT
3. Position the damper mounting base on the damper
unit as shown.
Left:
44°10' ± 3°
Right:
44°10' ± 3°
WELDED NUT
DAMPER
MOUNTING
BASE
WELDED NUT
4. Compress the damper spring with the spring com-
pressor.
5. Install the damper mounting washer, and loosely
install a new self-locking nut.
6. Hold the damper shaft with a hex wrench, and tighten
the self-locking nut.
SELF-LOCKING NUT
10 x
1.25
mm
29 N-m (3.0 kgf-m, 22 Ibf-ft)
Replace.
DAMPER
MOUNTING WASHERProCarManuals.com
Page 1247 of 1771
Rear Dampe r
Installatio n
1. Lowe r th e rea r suspension , an d positio n th e dampe r
wit h th e welde d nu t pointe d towar d th e fron t o f th e
vehicle .
DAMPE R
WELDED NU T
2. Loosel y instal l th e tw o flang e nuts .
FLANG E NUT S10 x 1.2 5 mm38 N- m (3. 9 kgf-m , 2 8 Ibf-ft )
Tighte n thes e nut s i n ste p 6 .
3. Loosel y instal l th e flang e bolt .
4 . Rais e th e rea r suspensio n wit h a floo r jac k unti l th e
vehicl e jus t lift s of f th e safet y stand .
Th e floo r jac k mus t b e securel y posi -
tione d o r persona l injur y ma y result .
5 . Tighte n th e flang e bolt .
FLANG E BOL T10 x 1.2 5 mm54 N- m (5. 5 kgf-m , 4 0 Ibf-ft )
6. Tighte n th e tw o flang e nut s o n to p o f th e dampe r t o
th e specifie d torque .
7 . Instal l th e rea r sea t (se e sectio n 20 ).
8 . Instal l th e rea r wheel s (se e pag e 18-27 ).
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Page 1248 of 1771
Special Tool s
Ref. No.Too l Numbe r DescriptionQtyPag e Referenc e
07HAE-SG0010 0
07JAG-SD4010 0
07914-SA5000 0Brak
e Sprin g Compresso r
Pushro d Adjustmen t Gaug e
Sna p Rin g Plier s 19-23
, 19-2 7
19-15, 19-70a
19-23 , 19-2 7
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