Page 409 of 1771

Secondary Drive n Gea r Shaf t
Tapere d Rolle r Bearin g Preloa d Adjustmen t (cont'd )
5. Instal l th e sealin g bol t t o th e secondar y drive n gea r
shaft , an d torqu e it t o 2 0 N- m (2. 0 kgf-m , 1 4 Ibf-ft) .
TRANSMISSIO NHOUSING
8x 1.2 5 mm33 N- m (3. 4 kgf-m , 2 5 Ibf-ft )
SEALIN G BOL T
2 0 N- m (2. 0 kgf-m ,
1 4 Ibf-ft ) DOWE
L PI N
GASKE T
SECONDAR Y
DRIVE N GEA R
SHAF T
DOWE L PI N
TORQUE CONVERTE R
HOUSING
6. Wit h th e mainshaf t an d countershaf t removed , instal l
th e secondar y drive n gea r shaft , an d torqu e th e trans -
missio n housing .
NOTE : Instal l th e gaske t whe n checkin g startin g
torque . 7
. Rotat e th e secondar y drive n gea r shaf t i n bot h direc -
tion s t o sea t th e bearing .
8 . Measur e th e startin g torqu e o f th e secondar y drive n
gea r shaf t wit h a torqu e wrench .
STANDARD : 3.4-4. 4 N- m
(35 - 4 5 kgf-cm , 3 0 - 3 9 Ibf-in )
TORQU E WRENC H
NOTE:
Measur e th e startin g torqu e a t norma l roo m tem -
peratur e in bot h directions .
Changin g th e shi m to th e nex t siz e wil l increas e o r
decreas e startin g torqu e abou t 0. 3-0. 4 N- m
(3-4kgf-cm,3-4lbf-in) .
T o increas e th e startin g torque , increas e th e
thicknes s o f th e shim . T o decreas e th e startin g
torque , decreas e th e thicknes s o f th e shim .
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Page 410 of 1771

Oil Seal s
Remova l
1. Remov e th e oi l sea l fro m th e transmissio n housing .
OIL SEA LReplace .TRANSMISSIO NHOUSING
2. Remov e th e oi l sea l fro m th e torqu e converte r hous -
ing.
OIL SEA LReplace .
TORQUE CONVERTE RHOUSING
Installatio n
1. Instal l th e oi l sea l i n th e transmissio n housin g usin g
th e specia l too l a s shown .
DRIVER07749-001000 0
SEAL DRIVE RATTACHMEN T07LAD-SM4010 0
10.5-11. 5 mm(0.4 1 -0.4 5 in)
TRANSMISSIO NHOUSINGOIL SEA L
2. Instal l th e oi l sea l int o th e torqu e converte r housin g
usin g th e specia l tool s a s shown .
3 . Instal l th e sna p rin g in th e torqu e converte r housin g
('9 6 model) .
NOTE : Th e sna p rin g i s use d o n '9 6 model s wit h
th e transmissio n No . M5H A - 100000 1 t o M5H A -
1014322 ; '9 6 model s wit h th e transmissio n No .
M5H A - 101432 3 an d above , an d '9 7 - '9 8 model s
d o no t us e thi s part .
DRIVE R07749-0010000
TORQU E CONVERTE RHOUSING
SNAP RIN G
5.7 - 6. 7 m m(0.22 - 0.2 6 in )
ATTACHMENT ,72 x 75 m m07746-001060 0OIL SEA L
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Page 411 of 1771
Torque Converte r Housin g Bearing s
Mainshaf t Bearing/Oi l Sea l Replacemen t
1. Driv e ou t o r pul l u p th e mainshaf t bearin g an d oi l sea l
usin g th e specia l tool s a s shown .
DRIVER07749-001000 0
TORQUE CONVERTE R HOUSIN G ATTACHMENT ,07947-6340500
SLIDE HAMMER , 3/8 " - 1 6
(Commerciall y available )
ADJUSTABL E
BEARIN G PULLER ,
25 - 4 0 m m07736-A01000 B o r0773 6-A01000 A
2. Driv e i n th e ne w mainshaf t bearin g unti l i t bottom s
i n th e housin g usin g th e specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT ,62 x 68 m m07746-001050 0
3. Instal l th e ne w oi l sea l flus h wit h th e housin g usin g
th e specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT ,72 x 7 5 m m07746-001060 0
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Page 412 of 1771

Transmission Housin g
Mainshaf t Bearin g
Countershaf t Bearin g Replacemen t
1. Remov e th e countershaf t rolle r bearin g usin g th e
specia l too l a s shown .
Replacemen t
SLIDE HAMMER , 3/8 " - 1 6(Commerciall y available )
ADJUSTABL E
BEARIN G
PULLER ,
25 - 4 0 m m07736-A01000 B o r07736-A01000 A
2. Instal l th e AT F guid e plate .
3 . Driv e th e ne w bearin g int o th e housin g usin g th e
specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT ,62 x 6 8 m m07746-001050 0
ATF GUID E PLAT E
1. T o remov e th e mainshaf t bearin g fro m th e trans -
missio n housing , expan d th e sna p rin g wit h th e
sna p rin g pliers , the n pus h th e bearin g out .
NOTE : D o no t remov e th e sna p rin g unles s it' s nec -
essar y t o clea n th e groov e in th e housing .
2 . Expan d th e sna p rin g wit h th e sna p rin g pliers ,
inser t th e ne w bearin g part-wa y int o it , the n releas e
th e pliers . Pus h th e bearin g dow n int o th e transmis -
sio n unti l th e rin g snap s i n plac e aroun d it .
NOTE : Instal l wit h groov e sid e o f th e bearin g facin g
insid e th e transmissio n housing .
MAINSHAF TBEARING
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Page 413 of 1771

Parking Brak e Mechanis m
Disassembly/Inspection/Reassembl y
1. Remov e th e parkin g brak e paw l shaf t sleeve , parkin g brak e paw l an d parkin g brak e paw l spring .
2 . Remov e th e A/ T gea r positio n switc h (se e pag e 14-201 ).
3 . Remov e th e bol t securin g th e deten t leve r t o th e contro l shaft , the n remov e th e contro l shaft .
4 . Remov e th e deten t leve r an d parkin g brak e ro d assembl y fro m th e transmissio n housing .
5 . Assembl e th e parkin g brak e mechanis m in th e revers e orde r o f disassembly .
NOTE : Se e pag e 14-20 1 an d 14-20 2 whe n installin g th e A/ T gea r positio n switch .
PARKIN G BRAK EPAWL
PARKIN G BRAK E PAW L
SHAF T SLEEV E
PARKIN G BRAK E PAW L
SPRIN G
PARKIN G BRAK E PAW L
SHAF T
TRANSMISSIO NHOUSING
CONTRO L SHAF T
PARKIN G BRAK E
RO D ASSEMBL Y
6x 1. 0 m m14 N- m(1.4 kgf-m ,
1 0 Ibf-ft )
6x 1. 0 m m12 N- m (1.2kgfm , 8. 7 Ibf-ft )
PARKIN G BRAK E
ROD
LOC K WASHE R
Replace .
DETENT
LEVER
DETEN T SPRIN G PI N
DETEN T SPRIN G
DETEN T LEVE R LOC
K WASHE R
Replace .
DETEN
T SPRIN G PLAT E
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Page 414 of 1771
A/T Gea r Positio n Switc h
Remova l
1. Shif t th e deten t leve r t o th e position .
CONTROL SHAF T
LOC K WASHE R
Replace .
DETENTLEVER
LOCKNU T A/
T GEA R POSITIO N
SWITC H
2. Pr y th e locktab s o n th e loc k washer , the n remov e
th e locknu t an d loc k washer .
3 . Remov e th e bolt s securin g th e A/ T gea r positio n
switch , the n remov e th e A/ T gea r positio n switch .
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Page 415 of 1771
A/T Gea r Positio n Switc h
Installatio n
1. Se t th e A/ T gea r positio n switc h t o th e positio n a s
shown .
NOTE: Th e A/ T gea r positio n switc h click s i n th e
position .
POSITIO N MAR K
A/ T GEA R POSITIO N
SWITCH
CONTRO L SHAF THOLE
2. Shif t th e deten t leve r t o th e position .
CONTROL
SHAF T
(cont'd )
DETEN T LEVE R
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Page 416 of 1771
A/T Gea r Positio n Switc h
Installatio n (cont'd )
3. Instal l th e A/ T gea r positio n switc h o n th e contro l
shaft, the n instal l th e bolt s loosely .
CONTRO L SHAF T
6 x 1.0 mm BOLTS
Tighte n loosely . A/
T GEA R POSITIO N
SWITC H
4. Instal l a ne w loc k washe r o n th e A/ T gea r positio n
switch b y alignin g it s projecte d ti p wit h th e posi -
tio n mar k o n th e A/ T gea r positio n switc h a s shown .
POSITIO N A/T GEAR POSITIO NMARK SWITC H
6x1.0 mm12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
LOC K TAB S
LEVE R
LOCKNU T
1 2 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft ) CONTRO
L
SHAF T
5. Tighte n th e locknu t whil e holdin g th e deten t leve r i n
th e position , the n ben d th e loc k tab s agains t th e
locknut .
6 . Tighte n th e 6 m m bolt s t o th e specifie d torque .
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