Engine Removal/Installatio n
Removal
Make sur e jack s an d safet y stand s ar e place d properl y
an d hois t bracket s ar e attache d to th e correc t position s
o n th e engine .
Mak e sur e th e ca r wil l no t rol l of f stand s an d fal l
whil e yo u ar e workin g unde r it .
CAUTION :
Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n t o avoi d damage .
Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g
o r hose s o r interfer e wit h othe r parts .
1 . Mov e th e fron t passenger' s sea t forward .
2. Remov e th e suppor t strut s fro m th e engin e hood ,
and fi x th e engin e hoo d in a vertica l position , the n
reinstal l th e suppor t strut s b y usin g 6 x 1. 0 m m bolts .
ENGIN E HOO D
6 x 1. 0 m m bol t
SUPPOR T
STRU T
3. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
se t buttons .
4 . Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
5 . Remov e th e engin e cover .
ENGIN E COVE R6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6. Remov e th e intak e ai r duc t an d ai r cleane r housin g
assembly . 6 x 1. 0 m m
12 N- m (1.2 kgf-m , 8. 7 Ibf-ft )
INTAK E AI R DUCT /
AI R CLEANE R HOUSIN G
ASSEMBL Y
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9. Tighte n th e bolt s an d nut s o n th e righ t bracke t i n
th e numbere d sequenc e a s show n ( ) .
10.
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
Tighte n th e bolt s o n th e transmissio n bracket /
moun t an d transmissio n bea m in th e numbere d
sequence a s show n ( ) .
12 x 1.2 5 mm54 N- m (5. 5 kgf-m , 4 0 Ibf-ft )
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
11. D o th e followin g check s an d adjustments :
Chec k tha t th e sprin g clip s o n th e end s o f th e
driveshaf t an d intermediat e shaf t clic k int o place .
CAUTION : Us e ne w sprin g clips .
Adjus t th e shif t cabl e (se e sectio n 14 ).
Adjus t th e throttl e cabl e (se e sectio n 11 ).
Adjus t th e cruis e contro l cabl e (se e sectio n 23 ).
Refil l th e engine with engin e oi l (se e pag e 8-4 ).
Refil l th e transmissio n wit h AT F (se e sectio n 14 ).
Refil l th e differentia l wit h differentia l oi l (se e
sectio n 15 ).
Refil l th e radiato r wit h engine coolant (se e pag e
10-5).
Blee d ai r fro m th e coolin g syste m a t th e blee d
bol t wit h th e heate r valv e ope n (se e pag e 10-5 ).
Clea n th e batter y post s an d cabl e terminal s wit h
sandpaper , assembl e them , the n appl y greas e to
preven t corrosion .
Inspec t fo r fue l leakag e (se e sectio n 11 ).
• Afte r assemblin g al l fue l lin e parts , tur n o n th e
ignitio n switc h (d o no t operat e th e starter ) s o
tha t th e fue l pum p operates for approximatel y
tw o second s an d th e fue l lin e pressurizes .
Repea t thi s operatio n tw o o r thre e times , an d
chec k fo r fue l leakag e a t an y poin t i n th e fue l
line.
Ente r th e anti-thef t cod e fo r th e radio , the n ente r
th e customer' s radi o statio n presets .
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
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Timing Bel t
Remova l
NOTE:
Replac e th e timin g bel t a t 105,00 0 mile s (168,00 0 km )
accordin g t o th e maintenanc e schedul e (norma l con -
ditions/sever e conditions) .
I f th e vehicl e is regularl y drive n i n on e o r mor e o f th e
followin g conditions , replac e th e timin g bel t a t 60,00 0
mile s (U.S.A. ) 100,00 0 k m (Canada) .
I n ver y hig h temperature s (ove r 110°F , 43°C )
I n ver y lo w temperature s (unde r -20°F , -29°C )
Tur n th e crankshaf t pulle y s o th e No . 1 pisto n i s a t
to p dea d cente r (TDC ) befor e removin g th e bel t (se e
pag e 6-8 ).
Inspec t th e wate r pum p befor e installin g th e timin g
bel t (se e pag e 10-10 ).
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s prese t
buttons .
2. Disconnec t th e negativ e termina l fro m th e battery .
3 . Remov e th e cente r bracket .
NOTE:
Suppor t th e engin e wit h a jac k befor e removin g
th e cente r bracke t i s removed .
Mak e sur e to plac e a cushio n betwee n th e oi l pa n
and th e jack .
Refer t o pag e 5-1 6 whe n installin g th e cente r
bracket. 10 x 1.25 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
4.
5.
CENTE RBRACKE T12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
Loose n th e mountin g bolt , loc k bol t an d adjustin g
rod , the n remov e th e alternato r bel t (se e pag e 5-7 ).
Loose n th e idle r pulle y cente r nu t an d adjustin g
bolt, the n remov e th e ai r conditionin g (A/ C com -
presso r bel t (se e pag e 5-7 ).
6 .Loose n th e mountin g bolt , locknu t an d adjustin g
bolt , the n remov e th e powe r steerin g (P/S ) pum p belt .
LOCKNU T8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
ADJUSTIN GBOLT
MOUNTING BOL T
10 x 1.2 5 mm44 N- m (4. 5 kgf-m ,
3 3 Ibf-ft )
P/S PUM PBELT
7. Remov e th e TC S uppe r an d lowe r brackets .
NOTE : Refe r t o sectio n 1 9 whe n installin g th e brack -
ets.
TC S UPPE RBRACKE T
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
TC S LOWE R
BRACKE T
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
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Timing Bel t
Installatio n (cont'd )
9. Adjus t th e timin g bel t tensio n (se e pag e 6-5 ).
10 . Chec k tha t th e crankshaf t pulle y an d camshaf t pul -
ley s ar e a t TDC .
CRANKSHAF T PULLEY :
TDC MAR K
(WHITE )
LEFT CAMSHAF T PULLEY :
POINTER O NTH E UPPE R COVE R
RIGHT CAMSHAF T PULLEY :
POINTER O NTH E UPPE R COVE R POINTE
R O N TH E
LOWE R COVE R
TD C MAR K
(BLUE )
INSPECTIO NHOLEAfter checking ,install th e rubbe rcap.
TDC MAR K(RED)
INSPECTIO N HOL EAfter checking ,install th e rubbe rcap.
11. I f eithe r camshaf t pulle y i s no t positione d a t TDC ,
remov e th e timin g bel t an d adjus t th e positionin g fol -
lowin g th e procedur e o n pag e 6-8 , the n reinstal l th e
timin g belt .
12. Afte r installation , adjus t th e tensio n o f eac h belt .
Se e sectio n 2 3 fo r alternato r bel t tensio n adjust -
ment .
Se e sectio n 2 2 fo r A/ C compresso r bel t tensio n
adjustment .
Se e sectio n 1 7 fo r P/ S pum p bel t tensio n adjust -
ment .
13 . Ente r th e anti-theft code fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
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Cylinder Head s
Remova l
Engine remova l i s no t require d fo r thi s procedure .
Mak e sur e jack s an d safet y stand s ar e
place d properl y an d hois t bracket s ar e attache d th e t o
correc t position s o n th e engine .
CAUTION :
Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n to avoi d damage .
T o avoi d damagin g th e cylinde r head , wai t unti l th e
engin e coolan t temperatur e drop s belo w 100° F (38°C )
befor e loosenin g th e retainin g bolts .
NOTE :
Mark al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g o r
hoses , o r interfer e wit h othe r parts .
Inspec t th e timin g bel t befor e removin g th e cylinde r
head .
Tur n th e crankshaf t pulle y s o tha t th e No . 1 pisto n i s
a t to p dea d cente r (se e pag e 6-10 ).
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2 . Disconnec t th e batter y negativ e termina l first , the n
the positiv e terminal .
3. Drai n th e engin e coolan t (se e pag e 10-5 ).
4 . Remov e th e engin e cove r (se e pag e 5-3 ).
5 . Remov e th e intak e ai r duc t an d ai r cleane r housin g
assembl y (se e pag e 5-3 ).
6 . Remov e th e throttl e cove r (se e pag e 5-4 ).
7 . Remov e th e throttl e cabl e an d cruis e contro l cabl e
b y loosenin g th e locknuts , the n sli p th e cabl e end s
ou t o f th e accelerato r linkag e (se e pag e 5-4 ).
NOTE :
Take car e no t t o ben d a cabl e whe n removin g it .
Alway s replac e an y kinke d cabl e wit h a ne w one .
Adjus t th e throttl e cabl e whe n installin g (se e
sectio n 11 ).
Adjus t th e cruis e contro l cabl e whe n installin g
(se e sectio n 23 ). 8
. Remov e th e uppe r radiato r hos e an d wate r bypas s
hoses.
UPPER RADIATO RHOSE
WATE R BYPAS SHOSES
9. Remov e th e batter y an d batter y bas e (se e pag e 5-4 ).
10 . Remov e th e vacuu m hoses , the n remov e th e clam p
fro m th e under-hoo d fuse/rela y bo x (se e pag e 5-4 ).
11 . Remov e th e batter y cable s fro m th e under-hoo d
fuse/rela y box , the n remov e th e under-hoo d fuse /
rela y box .
12 . Remov e th e engin e wir e harnes s connector .
BATTERY CABLE S
CONNECTO R
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
UNDER-HOO DFUSE/RELAYBOX
6 x 1. 0 m m12 N- m 11. 2 kgf-m ,8.7 Ibf-ft )
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10. Instal l th e lef t an d righ t bac k covers , the n instal l th e
lef t an d righ t camshaf t pulleys .
LEFTCAMSHAF T PULLE Y
BACK COVE R
CKP/CY PSENSOR
8 x 1.2 5 mm31 N- m (3. 2 kgf-m ,23 Ibf-ft )
RIGHTCAMSHAF T PULLE Y
8 x 1.2 5 mm31 N- m (3. 2 kgf-m ,
2 3 Ibf-ft )BACK COVE R
11. Instal l th e timin g bel t (se e pag e 6-8 ).
12 . Instal l th e intak e manifol d an d wate r passage , the n
tighte n th e intak e manifol d mountin g bolt s an d nut s
i n a crisscros s patter n i n tw o o r thre e steps , begin -
nin g wit h th e inne r bolts .
Alway s us e ne w intak e manifol d gaskets .
13 . Instal l th e EG R pipe .
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
8 x 1.2 5 mm22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
WATE RPASSAG E
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
GASKET SReplace.EGR PIP E
O-RIN GReplace .GASKET SReplace.
14. Instal l th e exhaus t manifolds , an d tighte n th e nut s
i n a crisscros s patter n i n tw o o r thre e steps , begin -
nin g wit h th e inne r nu t (se e pag e 9-3 ).
Alway s us e ne w exhaus t manifol d gaskets .
15 . Afte r installation , chec k tha t al l tubes , hose s an d
connector s ar e installe d correctly .
16 . Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
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Engine Coolan t Refillin g an d Bleedin g
CAUTION : Whe n pourin g engin e coolant , b e sur e t o
shu t th e rela y bo x li d an d no t t o le t coolan t spil l o n th e
electrica l part s o r th e paint . I f an y coolan t spills , rins e it
of f immediately .
NOTE:
Perfor m thi s procedur e whe n th e engin e is cool .
Befor e replacin g th e coolant , tur n th e ignitio n O N (II) ,
slowl y tur n th e climat e contro l temperatur e kno b t o
90 ° an d tur n of f th e ignition . Thi s wil l allo w th e
coolan t i n th e heate r t o drai n ou t wit h th e res t o f th e
system .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
se t buttons .
2 . Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal , the n remov e th e batter y an d
batter y bas e (se e pag e 5-4 ).
3 . Whe n th e radiato r i s cool , remov e th e radiato r cap .
Loose n th e drai n plug , an d drai n th e coolant .
4 . Remov e th e drai n bol t fro m th e lef t sid e o f th e cylin -
de r bloc k t o drai n th e block .
DRAINPLUG
5.
WASHE RReplace .DRAIN BOL T64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft )
Apply liqui d gaske t t o th e drai n bol t threads , the n
reinstal l th e bol t wit h a ne w washe r an d tighte n i t
securely .
6. Tighte n th e radiato r drai n plu g securely .
7 . Remove , drai n an d reinstal l th e reservoir . Fil l th e
tan k halfwa y t o th e MA X mar k wit h water , the n u p
t o th e MA X mar k wit h antifreeze . 8
. Mi x th e recommende d antifreez e wit h a n equa l
amoun t o f wate r i n a clea n container .
NOTE:
Use onl y genuin e Hond a antifreeze/coolant .
Fo r bes t corrosio n protection , th e coolan t con -
centratio n mus t b e maintaine d year-roun d a t
50 % minimum . Coolan t concentration s les s tha n
50 % ma y no t provid e sufficien t protectio n
agains t corrosio n o r freezing .
Coolan t concentration s greate r tha n 60 % wil l
impai r coolin g efficienc y an d ar e no t recom -
mended .
CAUTION :
D o no t mi x differen t brand s o f antifreeze/coolants .
D o no t us e additiona l rus t inhibitor s o r anti-rus t
products ; the y ma y no t b e compatibl e wit h th e
coolant .
Engine Coolan t Refil l Capacit y [Includin g reservoi r
(0.65 (0.6 9 U S qt , 0.5 7 Im p qt))] :
3.2 (3. 4 US qt , 2. 8 Im p qt )
9. Loose n th e ai r blee d bol t i n th e wate r passage , the n
fill th e radiato r t o th e botto m o f th e fille r nec k wit h
the coolan t mixture . Tighte n th e blee d bol t a s soo n
a s coolan t start s t o ru n ou t i n a stead y strea m with -
ou t bubbles .
10 . Wit h th e radiato r ca p off , star t th e engin e an d le t i t
ru n unti l warme d u p (radiato r fa n come s o n a t leas t
twice) . Then , i f necessary , ad d mor e coolan t mi x t o
brin g th e leve l bac k u p to th e botto m o f th e fille r neck .
11 . Pu t th e radiato r cap on tightly , the n ru n th e engin e
agai n an d chec k fo r leaks .
12 . Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
BLEED BOL T9.8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )
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II. Powertrain Control Module (PCM) Reset Procedure
Either of the following actions will reset the PCM
Use the OBD II scan tool or Honda PGM Tester to clear the PCM's memory.
NOTE: See the OBD II scan tool or Honda PGM Tester user's manuals for specific operating instructions.
Turn the ignition switch OFF. Remove the BACK UP RADIO (10 A) fuse from the under-hood fuse/relay box for
10 seconds.
BACK UP RADIO
(10 A) FUSE
UNDER-HOOD
FUSE/RELAY
BOX
III. Final Procedure (this procedure must be done after any troubleshooting)
1. Remove the SCS Service Connector if it is connected.
NOTE: If the SCS service connector is connected and there are no DTCs stored in the PCM, the MIL will stay
on when the ignition switch is turned ON (II).
2. Do the PCM Reset Procedure.
3. Turn the ignition switch OFF.
4. Disconnect the OBD II scan tool or Honda PGM Tester from the Data Link Connector (16P).ProCarManuals.com