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REPAIR FOR COMPONENT PARTS
4. Align notch in forward clutch piston with groove in forward clutchdrum.
5. Install spring retainer assembly (1) on overrun clutch piston (2).
6. Set Tool (A) on spring retainer assembly, and install snap ring (1) while compressing spring retainer assembly.
CAUTION:
• Set SST directly over return springs.
• Do not expand snap ring excessively.
• Do not align snap ring gap with spring retainer assembly
stopper.
7. Install dish plate, driven plates, drive plates and retaining plate for overrun clutch.
(1): Snap ring
(2): Retaining plate
(3): Drive plate
(4): Driven plate
(5): Dish plate
Drive plate/Driven plate: 3/4
CAUTION:
Be careful with the order of plates.
SAT217D
SCIA6019J
Tool number : KV31103200 (J-39186)
SCIA7989E
SAT134F
SCIA5993E
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8. Install snap ring for overrun clutch using a flat-bladed screw- driver.
9. Measure clearance between overrun clutch retaining plate and snap ring using feeler gauge. If not within allowable limit, select
proper retaining plate. Refer to “Parts Information” for retaining
plate selection.
10. Install dish plate, driven plates, drive plates and retaining plate for forward clutch.
(1): Snap ring
(2): Retaining plate
(3): Drive plate
(4): Driven plate
(5): Dish plate
Drive plate/Driven plate: 5/5
CAUTION:
Be careful with the order of plates.
11. Install snap ring for forward clutch using a flat-bladed screw- driver.
12. Measure clearance between forward clutch retaining plate and snap ring using feeler gauge. If not within allowable limit, select
proper retaining plate. Refer to “Parts Information” for retaining
plate selection.
13. Check operation of forward clutch and overrun clutch. Refer to "DISASSEMBLY".
SCIA4895E
Specified clearance
Standard and allowable limit: Refer to AT-376, "
Clutches and Brakes".
SAT227D
SCIA5992E
SCIA4894E
Specified clearanceStandard and allowable limit: Refer to AT-376, "
Clutches and Brakes".
SAT228D
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AT-314
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
Low & Reverse Brake
INFOID:0000000005928298
COMPONENTS
DISASSEMBLY
1. Check operation of low & reverse brake.
a. Apply compressed air into oil hole of transaxle case at the loca- tion as shown.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring: • D-ring might be damaged.
• Seal lip might be damaged.
2. Remove snap ring (1) using a suitable tool (A).
3. Remove retaining plates, drive plates, driven plates, dish plates.
1. Seal lip 2. D-ring 3. Low & reverse brake piston
4. Spring retainer assembly 5. Snap ring 6. Driven plate
7. Retaining plate 8. Driven plate 9. Retaining plate
10. Snap ring 11. Drive plate 12. Dish plate
SCIA6007J
SAT230D
SCIA7039E
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4. Set Tool (A) on spring retainer assembly, and remove snap ring from transaxle case while compressing spring retainer assem-
bly.
CAUTION:
Set Tool directly over return springs.
5. Remove spring retainer assembly from transaxle case. CAUTION:
Do not remove return springs from spring retainer.
6. Apply compressed air into the oil hole on transaxle case as shown in the figure to raise piston while strongly pressing the
whole low & reverse brake piston by hand. When applying com-
pressed air, strongly press the whole piston and adjust the pres-
sure so that it is raised evenly. Portion (A) (low & reverse brake
pressure) especially tends to tilt.
CAUTION:
Apply air gradually and allow low & reverse brake piston to
come out evenly.
7. Remove low & reverse brake piston from transaxle case by turn- ing it.
8. Inspect transaxle case. Replace if damaged or worn.
9. Remove seal lip (1) and D-ring (2) from low & reverse brake pis- ton (3).
INSPECTION
Low & Reverse Brake Snap Rings
Check for deformation, fatigue or damage. Replace if necessary.
Low & Reverse Brake Drive Plates
Tool number A: KV31103200 (J-39186)
SCIA7990E
SCIA6346J
SCIA6516J
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AT-316
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REPAIR FOR COMPONENT PARTS
• Check facing for burns, cracks or damage. Replace if necessary.
• Measure thickness of facing.CAUTION:
• Measure the thickness at 3 locations and find the average.
• Inspect all drive plates.
• Replace if the thickness is below the allowable limit.
Low & Reverse Brake Dish Plates
• Check for deformation or damage.
• Measure thickness (t) of dish pl ate. Replace if damaged, deformed
or worn.
Low & Reverse Brake Spring Retainer Assembly
Check length (L) of spring retainer assembly. Replace if damaged,
deformed or worn.
CAUTION:
Do not remove return springs (A ) from spring retainer (B)
ASSEMBLY
1. Install seal lip (1) and D-ring (2) on low & reverse brake piston
(3).Thickness of drive plate
Standard and allowable limit: Refer to AT-376, "
Clutches and Brakes".
SAT162D
Thickness of dish plate (t) : 2.93 mm (0.1154 in)
SCIA8008E
Length (L) : 26.3 mm (1.035 in)
SCIA7025J
SCIA6516J
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2. Install low & reverse brake piston in transaxle case while turning it.
CAUTION:
Apply ATF to inner surface of transaxle case.
3. Install spring retainer assembly (1) on low & reverse brake pis- ton (2).
4. Set Tool (A) on spring retainer assembly, and install snap ring while compressing spring retainer assembly.
CAUTION:
Set SST directly over return springs.
5. Install driven plates, dish plates, retaining plates and drive plates. • HR16DE engine models
(1): Snap ring
(2): Retaining plate
(3): Drive plate
(4): Driven plate
(5): Retaining plate
(6): Dish plate
Drive plate/Driven plate: 4/4
CAUTION:
Be careful with the order of plates
SAT239D
SCIA6020J
Tool number A: KV31103200 (J-39186)
SCIA7990E
SCIA5994E
SCIA7769E
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AT-318
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REPAIR FOR COMPONENT PARTS
• MR18DE engine models
(1): Snap ring
(2): Retaining plate
(3): Drive plate
(4): Driven plate
(5): Retaining plate
(6): Dish plate
Drive plate/Driven plate: 5/5
CAUTION:
Be careful with the order of plates
NOTE:
Install two dish plates fitting each installation direction with
groove displaced slightly.
6. Install snap ring (1) using a suitable tool (A).
7. Measure clearance between retaining plate and snap ring. If not within allowable limit, select proper retaining plate (front side).
Refer to “Parts Information” for retaining plate selection.
8. Check operation of low & revers e brake. Refer to "DISASSEM-
BLY".
Rear Internal Gear and Forward Clutch HubINFOID:0000000005928299
COMPONENTS
SAT254E
SCIA7039E
Specified clearance
Standard and allowable limit: Refer to AT-376, "
Clutches and Brakes".
SAT246D
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DISASSEMBLY
1. Remove forward clutch hub from rear internal gear.
2. Remove end bearing (1) from rear internal gear (2).
3. Remove thrust washer from rear internal gear.
1. End bearing 2. Forward clutch hub3. Thrust washer
4. Rear internal gear 5. Forward one-way clutch
SCIA5880J
SAT251D
SCIA7028E
SCIA3691E
Revision: May 2010 2011 Versa