QUICK REFERENCE INDEX: VERSA
2011
Rear Drum BrakeINFOID:0000000006444566
Unit: mm (in)
Unit: mm (in)
Fluids and LubricantsINFOID:0000000006444564
Brake modelLT 2 0
Brake lining Standard thickness (new)
4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
203 (7.992)
Repair limit inner diameter 204.5 (8.051)
Brake model LT 2 3
Brake lining Standard thickness
(new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel 50.013 1/4 gal 11 gal
Engine oil
Drain and refill With oil filter
change
HR16DE
3.03 1/8 qt 2 5/8 qt
MR18DE 4.14 3/8 qt 3 5/8 qt
Without oil filter
change HR16DE
2.83 qt2 1/2 qt
MR18DE 3.94 1/8 qt 3 3/8 qt
Dry engine (engine overhaul) HR16DE
3.53 3/4 qt 3 1/8 qt
MR18DE 4.95 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level) HR16DE
6.36 5/8 qt 5 1/2 qt
MR18DE 6.87 1/4 qt 6 qt
Manual transaxle fluid (MTF) 5MT
2.65 1/2 pt 4 5/8 pt
6MT 2.04 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) HR16DE
7.78 1/8 qt 6 3/4 qt
MR18DE 7.98 3/8 qt 7 qt
CVT fluid RE0F08B6.97 1/4 qt 6 1/8 qt
Brake and clutch fluid —— —
Multi-purpose grease —— —
Windshield washer fluid 4.54 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oil MR18DE - Type
1
and HR16DE
120 m
4.1 fl oz
4.2 fl oz
MR18DE - Type
2 100 m
3.4 fl oz
3.5 fl oz
MULTIPORT FUEL INJECTION SYSTEMEC-49
< FUNCTION DIAGNOSIS > [HR16DE]
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designed. Both manufacturing differences (i.e., mass air
flow sensor hot wire) and characteristic changes dur-
ing operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value co mpared against the basic injection duration. Fuel trim
includes short-term fuel trim and long-term fuel trim.
“Short-term fuel trim” is the short-term fuel compensati on used to maintain the mixture ratio at its theoretical
value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the the-
oretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in
fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carried out over time to compensate for continual deviation
of the short-term fuel trim from the central value. Continual deviation will occur due to individual engine differ-
ences, wear over time and changes in the usage environment.
FUEL INJECTION TIMING
Two types of systems are used.
• Sequential Multiport Fuel Injection System Fuel is injected into each cylinder during each engine cycle according to the ignition order. This system is
used when the engine is running.
• Simultaneous Multiport Fuel Injection System Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals
of the same width are simultaneously transmitted from the ECM.
The four injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or oper-
ation of the vehicle at excessively high speeds.
SEF337W
Revision: May 2010 2011 Versa
EC-260
< COMPONENT DIAGNOSIS >[HR16DE]
P0300, P0301,
P0302, P0303, P0304 MISFIRE
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 8.
8.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spark
Plug".
9.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-22, "
Inspection".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Check fuel pressure. Refer to EC-499, "
Inspection".
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel level sensor unit, fuel filter and fuel pump assembly”. Refer to FL-6, "Component".
NO >> Repair or replace.
12.CHECK IGNITION TIMING
Check the following items. Refer to EC-20, "
BASIC INSPECTION : Special Repair Requirement".
For specification, refer to EC-503, "
Ignition Timing".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Follow the EC-20, "
BASIC INSPECTION : Special Repair Requirement".
13.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect corresponding A/F sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
SEF156I
Spark should be generated.
Revision: May 2010 2011 Versa
EC-280
< COMPONENT DIAGNOSIS >[HR16DE]
P0420 THREE WAY CATALYST FUNCTION
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoi d the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
• During the operation, always stay 0.5 m (19.7 in) awayfrom the spark plug and the ignition coil. Be careful not to
get an electrical shock wh ile checking, because the elec-
trical discharge voltage becomes 20 kV or more.
• It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the sp ark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-444, "
Diagnosis Procedure".
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III Spark should be generated.
JMBIA0066GB
Spark should be generated.
SEF156I
Revision: May 2010
2011 Versa
P0420 THREE WAY CATALYST FUNCTIONEC-281
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1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-112, "
Spar k
Plug".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF. Refer to EM-33, "
Removal and Installation".
2. Remove fuel injector assembly. Keep fuel hose and all fuel injectors connected to fuel tube.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON.
Does fuel drip from fuel injector?
YES >> GO TO 11.
NO >> Replace the fuel injector(s) from which fuel is dripping. Refer to EM-33, "
Exploded View".
11 .CHECK INTERMITTENT INCIDENT
Refer to EC-122, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> Replace three way catalyst assembly. Refer to EM-30, "Exploded View".
NO >> Repair or replace harness or connector Spark should be generated.
Revision: May 2010
2011 Versa
PREPARATIONEC-497
< PREPARATION > [HR16DE]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000005930164
NOTE:
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsINFOID:0000000005930165
Tool number
(Kent-Moore No.)
Tool name
Description
(J-44321)
Fuel pressure gauge
kit Checks fuel pressure
(J-44321-6)
Fuel pressure adapter Connects fuel pressure gauge to quick connector
type fuel lines.
KV10118400
Fuel tube adapter Measures fuel pressure
LEC642
LBIA0376E
PBIB3043E
Tool name
(Kent-Moore No.)
Description
Leak detector
i.e.: (J-41416) Locates the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD) Applies positive pressure through EVAP service
port
S-NT703
S-NT704
Revision: May 2010
2011 Versa
PRECAUTIONSEC-511
< SERVICE INFORMATION > [MR18DE]
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6. Perform a self-diagnosis check of al
l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006341692
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnosis (OBD) Syst em of Engine and A/T, CVTINFOID:0000000006341693
The ECM has an on board diagnostic system . It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition sw itch OFF and disconnect the battery ground cable before any repair or
inspection work. The open/short circuit of relate d switches, sensors, solenoid valves, etc. will cause
the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-65
.
• Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MIL to li ght up due to the short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionINFOID:0000000006341694
•Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disc onnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
• Before removing parts, turn ig nition switch OFF and then dis-
connect negative battery cable.
• Do not disassemble ECM.
• If battery cable is disconnected, the memory will return to the
initial ECM values.
The ECM will now start to self-c ontrol at its initial values.
Engine operation can vary slightly in this case. However, this
is not an indication of a malf unction. Do not replace parts
because of a slight variation.
• If the battery is disconnected, the following emission-related
diagnostic information will be lost within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
PIIB3706J
SEF289H
PBIA9222J
Revision: May 2010 2011 Versa
PREPARATIONEC-515
< SERVICE INFORMATION > [MR18DE]
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PREPARATION
Special Service ToolINFOID:0000000006341695
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000006341696
Tool number
(Kent-Moore No.)
Tool name
Description
(J-44321)
Fuel pressure gauge
Kit Checking fuel pressure
(J-44321-6)
Fuel pressure adapter Connecting fuel pressure gauge to quick connec-
tor type fuel lines.
KV10118400
Fuel tube adapter Measuring fuel pressure
LEC642
LBIA0376E
PBIB3043E
Tool number
(Kent-Moore No.)
Tool name Description
Leak detector
i.e.: (J-41416) Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD) Applying positive pressure through EVAP service
port
S-NT703
S-NT704
Revision: May 2010
2011 Versa