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DTC P0442 EVAP CONTROL SYSTEMEC-819
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1. Remove EVAP canister with EVAP canister vent c
ontrol valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 11.
No (With CONSULT-III)>>GO TO 13.
No (Without CONSULT-III)>>GO TO 14.
11 .CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 13.
OK (Without CONSULT-III)>>GO TO 14.
NG >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister for clogging or poor connection
>> Repair hose or replace EVAP canister.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
14.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15.CHECK VACUUM HOSE
PBIB1213E
Vacuum should exist.
Vacuum should exist.
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EC-820
< SERVICE INFORMATION >[MR18DE]
DTC P0442 EVAP CONTROL SYSTEM
Check vacuum hoses for clogging or disconnection. Refer to
EC-602, "Vacuum Hose Drawing".
OK or NG
OK >> GO TO 16.
NG >> Repair or reconnect the hose.
16.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
Refer to EC-834, "
Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace EVAP canister purge volume control solenoid valve.
17.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-773, "
Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace fuel level sensor unit.
18.CHECK EVAP CONTROL SYS TEM PRESSURE SENSOR
Refer to EC-850, "
Component Inspection".
OK or NG
OK >> GO TO 19.
NG >> Replace EVAP control system pressure sensor.
19.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-526
.
OK or NG
OK >> GO TO 20.
NG >> Repair or reconnect the hose.
20.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 21.
21.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-532
.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hoses and tubes.
22.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and f uel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hoses, tubes or filler neck tube.
23.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-535, "
Component Inspection".
OK or NG
OK >> GO TO 24.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
24.CHECK FUEL LEVEL SENSOR
Refer to FL-6
.
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DTC P0442 EVAP CONTROL SYSTEMEC-821
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OK or NG
OK >> GO TO 25.
NG >> Replace fuel level sensor unit.
25.CHECK INTERMITTENT INCIDENT
Refer to EC-632
.
>> INSPECTION END
Component InspectionINFOID:0000000006341984
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.
PBIB3641E
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EC-822
< SERVICE INFORMATION >[MR18DE]
DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VA LV E
DescriptionINFOID:0000000006341985
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM though CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/O FF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is r egulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000006341986
Specification data are reference values.
Sensor Input Signal to ECMECM
function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP can-
ister purge
flow controlEVAP canister purge volume
control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor
Engine coolant temperature
Battery Battery voltage*
1
Throttle position sensorThrottle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio
feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
ABS actuator and electric unit (control unit) Vehicle speed*
2
Combination meter
PBIA9215J
Monitor item ConditionSpecification
PURG VOL C/V • Engine: After warming up
• Shift lever: P or N (A/T, CVT),
Neutral (M/T)
• Air conditioner switch: OFF
•No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting)
0%
2,000 rpm 0 - 50%
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DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-823
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On Board Diagnosis LogicINFOID:0000000006341987
DTC Confirmation ProcedureINFOID:0000000006341988
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed,
perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
TESTING CONDITION:
• Perform "DTC Confirmation Procedure" when the fuel le vel is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 5 to 60° C (41 to 140°F).
• Cool the vehicle so that engine coolant temperat ure becomes same level as ambient temperature.
With CONSULT-III
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-III.
2. Check that the following condition are met.
FUEL T/TMP SE: 0 – 35 °C (32 – 95° F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-826, "
Diagnosis Procedure".
With GST
1. Turn ignition switch ON.
2. Set voltmeter probes to ECM terminal 43 (FTT sensor signal)
and ground.
3. Check that the voltage is 3.1 – 4.2 V.
4. Start engine and wait at least 60 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-826, "
Diagnosis Procedure".
PROCEDURE FOR MALFUNCTION B
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41° F) or more.
With CONSULT-III
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0443
0443 EVAP canister purge
volume control solenoid
valve A)
The canister purge flow is detected during
the vehicle is stopped while the engine is
running, even when EVAP canister purge
volume control solenoid valve is completely
closed. • EVAP control system pressure sensor
• EVAP canister purge volume control so-
lenoid valve
(EVAP canister purge volume control so-
lenoid valve is stuck open.)
• EVAP canister vent control valve
• Drain filter
• EVAP canister
• Hoses (Hoses are connected incorrectly or
clogged.)
B)
The canister purge flow is detected during
the specified driving conditions, even when
EVAP canister purge volume control sole-
noid valve is completely closed.
PBIB0679E
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EC-824
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DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
5. Touch “START”.
6. Start engine and let it idle until “TESTING” on CONSULT-III changes to “COMPLETED”. (It will take approximately 10 seconds.)
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “ SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
826, "Diagnosis Procedure".
With GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds.
4. Select Service $07 with GST.
5. If 1st trip DTC is detected, go to EC-826, "
Diagnosis Procedure".
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DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-825
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Wiring DiagramINFOID:0000000006341989
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-III.
CAUTION:
ABBWA0361GB
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EC-826
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DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
Do not use ECM ground terminals when measuring input/output voltage. Doi ng so may result in dam-
age to the ECM's transistor. Use a ground ot her than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnosis ProcedureINFOID:0000000006341990
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve (1) harness connector.
- EVAP service port (2)
- : Vehicle front
3. Turn ignition switch ON.
TERMI-
NAL
NO. WIRE
COLOR ITEM
CONDITION DATA (DC Voltage)
9P EVAP canister purge volume
control solenoid valve [Engine is running]
• Idle speed
• Accelerator pedal: Not depressed even
slightly, after engine starting. BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
• Engine speed: About 2,000 rpm (More than 100 seconds after starting engine) Approximately 10 V
32 P ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF 0 - 1.0 V
[Ignition switch: OFF]
• More than a few seconds after turning ig- nition switch OFF BATTERY VOLTAGE
(11 - 14 V)
105 G Power supply for ECM [Ignition switch: ON] BATTERY VOLTAGE
(11 - 14 V)
PBIB0050E
PBIB0520E
BBIA0703E
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