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AT-360
< SERVICE INFORMATION >
ASSEMBLY
25. Install reverse clutch assembly.CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
Adjustment (2)INFOID:0000000005928307
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
• Measure clearance between reverse clutch drum and needle bear-
ing for oil pump cover.
• Select proper thickness of bearing race so that end play is within specifications.
1. Measure dimensions (K) and (L ), and then calculate dimension
(J).
SAT373D
Part name Total end playReverse clutch end play
Transaxle case z z
Overrun clutch hub z z
Rear internal gear z z
Rear planetary carrier z z
Rear sun gear z z
Front planetary carrier z z
Front sun gear z z
High clutch hub z z
Input shaft assembly (high clutch drum) z z
Oil pump cover z z
Reverse clutch drum — z
SCIA3661E
SCIA3662E
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ASSEMBLYAT-361
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
a. Measure dimension (K).
b. Measure dimension (L).
c. Calculate dimension (J).
2. Measure dimension (M).
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension (M).
c. Measure thickness of straightedge (t).
3. Adjust total end play (T
1).
SCIA3663E
(J) : Distance between oi l pump fitting surface of
transaxle case and needle bearing mating sur-
face of input shaft assembly (high clutch drum).
J = K – L
SCIA3664E
SAT378D
(M) : Distance between transaxle case fitting sur- face of oil pump cover and needle bearing on
oil pump cover.
(M
1) : Indication of gauge
SAT379D
M = M1 – t
T
1 = J – M
Total end play (T
1):
Refer to AT-379, "
Total End Play".
SAT443D
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AT-362
< SERVICE INFORMATION >
ASSEMBLY
• Select proper thickness of bearing race so that total end play is within specifications. Refer to “PartsInformation” for bearing race selection.
REVERSE CLUTCH END PLAY
• Measure clearance between oil pump cover and thrust washer forreverse clutch drum.
• Select proper thickness of thrust washer so that end play is within
specification.
1. Measure dimensions O and P), and then calculate dimension N).
a. Place thrust washer on reverse clutch drum.
b. Measure dimension (O).
c. Measure dimension (P).
d. Calculate dimension (N).
SCIA3665E
SCIA3666E
SCIA3667E
(N) : Distance between oi l pump fitting surface of
transaxle case and thrust washer on reverse
clutch drum.
N = O – P
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ASSEMBLYAT-363
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
2. Measure dimensions (R) and (S), and then calculate dimension (Q).
a. Measure dimension (R).
b. Measure dimension (S).
c. Calculate dimension (Q).
3. Adjust reverse clutch end play (T
2).
• Select proper thickness of thrust washer so that reve rse clutch end play is within specifications. Refer to
“Parts Information” for thrust washer selection.
Assembly (3)INFOID:0000000005928308
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch drum).
CAUTION:
Be careful with the dir ection of needle bearing.
3. Install reverse clutch assembly. CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
SAT384D
SAT385D
(Q) : Distance between transaxle case fitting sur-
face and thrust washer mating surface.
Q = R – S
SAT386D
T2 = N – Q
Reverse clutch end play: Refer to AT-379, "
Reverse Clutch End Play".
SAT387D
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AT-364
< SERVICE INFORMATION >
ASSEMBLY
4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenlyfitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust- ment step on oil pump cover.
9. Install O-ring to oil pump assembly. CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
10. Install oil pump assembly (1) on transaxle case.
11. Tighten oil pump bolts to the specified torque. Refer to AT-237,
"Component".
12. Install O-ring to input shaft assembly (high clutch drum).
SCIA6037J
SAT038D
SCIA3629E
SCIA6036J
SCIA4928E
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ASSEMBLYAT-365
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
13. Adjust brake band.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
c. Tighten lock nut while holding anchor end pin. Refer to AT-237,
"Component".
14. Apply compressed air into oil holes of transaxle case and check operation of brake band.
15. Select proper thickness of differential side bear ing adjusting shim using the following procedures.
(HR16DE engine models)
• Measure differential side bearing end play, and calculat e the adjusting shim thickness so that the end
play is within the specifications. Anchor end pin bolt : 4.9 N·m (0.50 kg-m, 43 in-lb)
SAT394D
SAT395D
SAT396D
SAT397D
Differential side bearin
g end play : Refer to AT-379, "Total End
Play"
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AT-366
< SERVICE INFORMATION >
ASSEMBLY
a. Place a straightedge (A) onto transaxle case (1), and measurethe depth (T) of transaxle case (1) to the mating surface for dif-
ferential side bearing using depth gauge (B).
T = (measurement) - (Straightedge thickness
•Measure the T in at least two places, and take the average.
b. Install final drive assembly onto converter housing(1).
c. Place straightedge (A) onto differential case (2), and measure the height (U) to the end of the converter housing (1) using
depth gauge (B).
16. Install differential side bearing adjusting shim selected in differ- ential side bearing end play adjustment step to transaxle case.
(HR16DE engine models only)
17. Install final drive assembly on transaxle case.
18. Install differential lubricant tube (1) and clips (2) on converter housing.
: Bolt
19. Tighten differential lubricant tube bolts to the specified torque. Refer to AT-237, "
Component".
SCIA7114E
SCIA7115E
SCIA4938E
SAT228F
SCIA7817E
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ASSEMBLYAT-367
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
20. Install O-ring on differential oil port of transaxle case.
21. Apply recommended (Genuine Anaerobic Liquid Gasket or equivalent) to transaxle case as shown.
: Inside of transaxle case
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transaxle case and converter housing mating sur-
faces.
22. Install converter housing on transaxle case.
23. Install bracket on converter housing.
24. Tighten converter housing bolts (1) and (2) to the specified torque. Refer to AT-237, "
Component".
• HR16DE engine models
• MR18DE engine models
25. Install plug or speedometer pinion according to the following procedures.
SCIA3281E
(A) : 3 - 5 mm (0.12 - 0.20 in)
(B) : 8 mm (0.31 in) R
(C) : 1.5 mm (0.059 in) dia.
(D) : 4 mm (0.16 in)
SCIA7089E
Bolt 12
Bolt length
[mm (in)] 30 (1.18)40 (1.57)
Number of bolts 1010
SCIA6211J
Bolt 12
Bolt length
[mm (in)] 32.8 (1.291)40 (1.57)
Number of bolts 1010
SCIA7970E
Revision: May 2010 2011 Versa