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A/C UNIT ASSEMBLYMTC-61
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Disassembly and AssemblyINFOID:0000000005930861
1. Blower case (right) 2. Foot duct (right) 3. Blower motor
4. Sub ventilator·defroster door lever 5. Sub ventilator·defroster door rod 6. Ventilator·defroster door lever
7. Ventilator·defroster door rod 8. Intake door lever 9. Ventilator·defroster door link
10. Main link 11. Thermo control amp.
(MR18DE - TYPE1) 12. Heater pipe packing
13. Lower blower case 14. Heater pipe cover 15. Heater pipe clip
16. Intake door link 17. Blower fan resistor 18. Intake case (left)
19. Center defroster duct 20. Blower case (left) 21. Cover
22. Cover 23. Expansion valve cover 24. Foot door lever
25. Foot door link 26. Expansion valve 27. Air conditioner filter
28. Evaporator cover 29. Heater core 30. Spring
31. Water valve rod 32. Air mix door lever 33. Intake door
34. Intake case (right) 35. Foot duct (left) 36. Ventilator·defroster door
37. Foot door 38. Air mix door 39. Seal
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A/C UNIT ASSEMBLY
40. Expansion valve grommet41. O-ring 42. Evaporator
43. Cooler pipe assembly
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BLOWER MOTORMTC-63
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BLOWER MOTOR
Removal and InstallationINFOID:0000000005930862
REMOVAL
1. Remove instrument panel and pad. Refer to IP-11, "Component Parts".
2. Remove side ventilator duct (right). Refer to MTC-69, "
Removal and Installation".
3. Disconnect blower motor connector (1).
4. Push the flange holding hook (A) toward the blower motor (2), then rotate the blower motor (2) clockwise and remove it from
the A/C unit assembly.
CAUTION:
When blower fan and blower motor are assembled, the bal-
ance is adjusted, do not di sassemble to replace the individ-
ual parts.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Rotate the blower motor until th e blower motor flange holding ho ok locks securely into the A/C unit
assembly.
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INTAKE DOOR
INTAKE DOOR
Intake Door Cable AdjustmentINFOID:0000000005930863
1. Remove instrument lower finisher. Refer to IP-11.
2. Remove outer cable of intake door cable (1) from clamp (A).
3. Set intake door lever to REC position.
4. Push intake door link (2) in the direction shown by the arrow, and then carefully pull outer cable to controller side, and install
clamp (A).
5. Operate intake door lever to insure that inner cable moves smoothly.
CAUTION:
When clamping the outer cable, do not move the inner
cable.
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AIR MIX DOORMTC-65
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AIR MIX DOOR
Air Mix Door Cable AdjustmentINFOID:0000000005930864
1. Remove steering member. Refer to MTC-59.
2. Remove outer cable of air mix door cable (1) from clamp (A).
3. Set temperature control dial to full cold position.
4. Push air mix door lever (2) in the direction shown by arrow, and then carefully pull outer cable toward controller side, and install
clamp (A).
5. Operate temperature control dial to insure that inner cable moves smoothly.
CAUTION:
When clamping the outer cab le, do not move the inner
cable.
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MODE DOOR
MODE DOOR
Mode Door Cable AdjustmentINFOID:0000000005930865
1. Remove glove box assembly and instrument lower cover (RH). Refer to IP-11.
2. Remove outer cable of mode door cable (1) from clamp (A).
3. Set mode control dial to VENT position.
4. Push main link (2) in the direction shown by the arrow, and then carefully pull outer cable to controller side, and install clamp (A).
5. Operate mode control dial to insure that inner cable moves smoothly.
CAUTION:
When clamping the outer cable, do not move the inner
cable.
6. Turn mode control dial to each position.
7. Confirm that discharge air comes out according to the air distribution table. Refer to MTC-20, "
Discharge
Air Flow".
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BLOWER FAN RESISTORMTC-67
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BLOWER FAN RESISTOR
Removal and InstallationINFOID:0000000005930866
REMOVAL
1. Remove the instrument lower finisher. Refer to IP-11.
2. Remove the console side cover. Refer to IP-11
.
3. Remove the brake pedal assembly. Refer to BR-6
.
4. Disconnect the blower fan resistor connector.
5. Remove the blower fan resistor screws (A), then remove the blower fan resistor (1).
INSTALLATION
Installation is in the reverse order of removal.
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HEATER CORE
HEATER CORE
Removal and InstallationINFOID:0000000005930867
REMOVAL
1. Remove the A/C unit assembly. Refer to MTC-59, "Removal and Installation".
2. Remove the foot duct (left). Refer to MTC-69, "
Removal and Installation".
3. Remove the heater pipe cover screw, then remove the heater pipe cover.
4. Remove the heater pipe clip screw, then remove the heater pipe clip.
5. Slide the heater core out of the A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
1. Heater pipe cover 2. Heater pipe clip3. Heater core
A. Heater pipe cover screw B. Heater pipe clip screw
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