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REPAIR FOR COMPONENT PARTS
f. Install check balls (1), line pressure relief valve springs (2) andtorque converter pressure holding spring (3) in their proper posi-
tions in control valve lower body (4).
g. Install bolts (E) from bottom of control valve lower body (1). Using bolts (E) as guides, install separating plate (2) as a set.
h. Install support plates (3) on control valve lower body (1).
i. Install control valve lower body (1) on control valve inter body (2) using reamer bolts (F) as guides, and tighten reamer bolts (F)
slightly.
2. Install O-rings on solenoid valves and terminal body.
SCIA6491J
SCIA7013E
SCIA7014E
SCIA7180E
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F
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3. Install and tighten bolts. (1): Control valve upper body
(2): Control valve inter body
(3): Control valve lower body
(4): Support plate
Bolt length, number and location:
*: Reamer bolt and nut.
a. Install and tighten bolts (B) to the specified torque.
b. Install solenoid valve assembly (1) on control valve assembly.
c. Tighten bolts (A), (C) and (G) to the specified torque.
SCIA7058E
Bolt symbol ABC D EF*G
Bolt length “ ” [mm (in)] 13.5
(0.531) 58.0
(2.283) 40.0
(1.575) 66.0
(2.598) 33.0
(1.299) 78.0
(3.071) 18.0
(0.709)
Number of bolts 63 611 221
Tightening torque
[N·m (kg-m, in-lb)] 8.6 (0.88, 76)5.0
(0.51, 44) 8.6 (0.88, 76)
ATL0032D
SCIA7008E
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AT-290
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REPAIR FOR COMPONENT PARTS
d. Remove reamer bolts (F), and then set oil strainer (1) on controlvalve assembly
e. Install and tighten bolts (A), (D), reamer bolts (F) and nuts to the specified torque.
f. Tighten bolts (E) to the specified torque.
Control Valve Upper BodyINFOID:0000000005928293
COMPONENTS
SCIA7131E
ATL0035D
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1. Retainer plate 2. Plug3. Cooler check valve spring
4. Cooler check valve 5. Control valve upper body 6. Pilot valve
7. Pilot valve spring 8. Retainer plate9. 1-2 accumulator retainer plate
10. 1-2 accumulator piston spring 11. 1-2 accumulator piston 12. Plug
13. Retainer plate 14. Retainer plate15. Plug
16. 1st reducing valve 17. 1st reducing valve spring 18. Retainer plate
SCIA2960J
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AT-292
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REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove valves at retainer plates.CAUTION:
Do not use a magnetic pick-up tool.
a. Use a suitable tool (A) to remove retainer plates (1).
b. Remove retainer plates (1) while holding spring, plugs (2) or sleeves using a suitable tool (A).
CAUTION:
Remove plugs (2) slowly to prevent internal parts from
jumping out.
19. 3-2 timing valve spring 20. 3-2 timing valve21. Retainer plate
22. Plug 23. Overrun clutch reducing
valve 24. Overrun clutch reducing valve
spring
25. Retainer plate 26. Torque converter relief
valve spring 27. Torque converter relief valve
28. Retainer plate 29. Sleeve30. Plug
31. Torque converter clutch control valve spring 32. Torque converter clutch
control valve 33. Retainer plate
34. Plug 35. 1-2 accumulator valve
spring 36. 1-2 accumulator valve
SCIA4979E
SCIA7136E
SCIA7137E
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c. Place mating surface of valve body face down, and remove internal parts.
CAUTION:
• If a valve is hard to remove, place valve body face downand lightly tap it with a soft hammer.
• Be careful not to drop or damage valves and sleeves.
INSPECTION
Va l v e Sp r i n g s
• Check each valve spring for damage or deformation. Also measure
free length and outer diameter. Refer to AT-375, "
Control Valves".
• Replace valve springs if deformed or fatigued.
Control Valves
Check sliding surfaces of valves, sleeves and plugs. Replace if necessary.
ASSEMBLY
CAUTION:
• Apply ATF to all componen ts before installation.
• Lay control valve body down wh en installing valves. Do not
stand control valve body upright.
Lubricate control valve body and all valves with ATF. Install control
valves by sliding them carefully into their bores.
CAUTION:
• Install each control valve one by one.
• Install control valves after checking, because some of them are similar.
• Be careful not to scratch or damage valve body.
SAT137D
SAT138D
SAT139D
SAT140DA
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AT-294
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REPAIR FOR COMPONENT PARTS
• Wrap a small suitable tool (A) with vinyl tape and use it to insertvalves into their proper positions.
• Install retainer plates (1).
- While pushing plug or return spring, install retainer plate (1) using a suitable tool (A).
1-2 Accumulator Valve
• Install 1-2 accumulator valve (1), 1-2 accumulator valve spring and
plug. Align 1-2 accumulator retainer plate (2) from opposite side of
control valve body.
• Install 1-2 accumulator valve piston spring (3), 1-2 accumulator
piston (4), plug (5) and retainer plate (6).
Retainer Plate (Control Valve Upper Body)
Install proper retainer plates.
Unit: mm (in)
Control Valve Lower BodyINFOID:0000000005928294
COMPONENTS
SCIA7138E
SCIA7139E
SCIA7182E
Lo-
cat-
ion Retainer plate designation
Width “A” Length “B”
L14 Pilot valve
6.0 (0.236)21.5 (0.846)
L15 1-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L16 1st reducing valve 21.5 (0.846)
L17 3-2 timing valve
L18 Overrun clutch reducing valve 24.0 (0.945)
L19 Torque converter relief valve 21.5 (0.846)
L20 Torque converter clutch control valve 28.0 (1.102)
L21 Cooler check valve 24.0 (0.945)
SAT086F
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1. Retainer plate 2. Pressure modifier piston spring 3. Pressure modifier piston
4. Parallel pin 5. Sleeve6. Pressure modifier valve spring
7. Pressure modifier valve 8. Control valve lower body9. Manual valve
10. Pressure regulator valve 11. Pressure regulator valve spring 12. Spring seat
13. Plug 14. Retainer plate15. Sleeve
16. Overrun clutch control valve spring 17. Overrun clutch control valve 18. Plug
SCIA2959J
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