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MT-52
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DESCRIPTION
DESCRIPTION
Cross-Sectional ViewINFOID:0000000005929687
TRIPLE-CONE SYNCHRONIZER
1. 3rd input gear
2. 3rd-4th synchronizer assembly 3. 4th input gear
4. 5th input gear 5. 5th-6th synchronizer assembly 6. 6th input gear
7. Transaxle case 8. 6th main gear9. 5th main gear
10. 4th main gear 11. 3rd main gear12. 2nd main gear
13. 1st-2nd synchronizer assembly 14. 1st main gear 15. Differential
16. Final gear 17. Mainshaft18. Input shaft
19. Clutch housing 20. Reverse idler shaft21. Reverse input gear
22. Reverse output gear
JPDIC0631ZZ
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DESCRIPTIONMT-53
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Triple-cone synchronizer is used for the 1st and the 2nd gears to
reduce operating force of the shift lever.
• 1st main gear (1)
• 1st-2nd coupling sleeve (2)
• Insert key (3)
• Outer baulk ring (4)
• 2nd main gear (5)
• Synchronizer cone (6)
• Inner baulk ring (7)
• 1st-2nd synchronizer hub (8)
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
Reverse gear assembly consists of reverse input gear, return spring,
reverse baulk ring and reverse output gear. When the shift lever is
shifted to the reverse position, the construction allows smooth shift
operation by stopping the reverse idler shaft rotation by frictional
force of synchronizer.
• Reverse fork rod (1)
• Reverse output gear (2)
• Return spring (3)
• Reverse baulk ring (4)
• Reverse input gear (5)
SCIA7636E
SCIA7621E
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MT-54
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M/T OIL
M/T OIL
Changing M/T OilINFOID:0000000005929688
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to MT-61, "
Com-
ponent".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the specified limit at filler plug hole as shown.
2. After refilling oil, check oil level. Install a new gasket on filler plug (1), then install it into transaxle. Tighten filler plug to specifica-
tion. Refer to MT-61, "
Component".
CAUTION:
Do not reuse gasket.
Checking M/T OilINFOID:0000000005929689
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
2. Remove filler plug (1) and check oil level at filler plug hole as shown.
CAUTION:
Do not start engine wh ile checking oil level.
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to MT-61, "
Com-
ponent".
CAUTION:
Do not reuse gasket.
SCIA7622E
Oil grade and capacity
: Refer to MA-14, "
Fluids and Lubricants"
SCIA7623E
SCIA7623E
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VEHICLE SPEED SENSORMT-55
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VEHICLE SPEED SENSOR
Removal and InstallationINFOID:0000000005929690
REMOVAL
1. Disconnect vehicle speed sensor.
2. Remove vehicle speed sensor.
INSTALLATION
Installation is in the reverse order of removal.
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MT-56
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SIDE OIL SEAL
SIDE OIL SEAL
Removal and InstallationINFOID:0000000005929691
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to
FAX-9, "Removal and Installation (Left Side)"
and FAX-10, "Removal and Installation (Right Side)".
2. Remove differential side oil seal (1) using a suitable tool. CAUTION:
Be careful not to damage transaxle case and clutch hous-
ing.
INSTALLATION
Installation is in the reverse order of removal.
• Install differential side oil seal (1) to clutch housing and transaxlecase using Tool.
CAUTION:
Do not reuse oil seal.
- A: Transaxle case side
- B: Clutch housing side
CAUTION:
• Never reuse differential oil seal
• Never incline differential oil seal.
• Never damage clutch housing and transaxle case.
• Check oil level after installation. Refer to MT-54, "
Checking M/T Oil".
SCIA7625E
Tool number : KV32500QAA (B.vi 1666-B)
Dimension (L1) : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension (L2) : 2.7 - 3.3 mm (0.106 - 0.130 in)
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POSITION SWITCHMT-57
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POSITION SWITCH
CheckingINFOID:0000000005929692
NOTE:
For removal and installation of the switches, refer to MT-62, "
Disassembly and Assembly"
BACK-UP LAMP SWITCH
• Check continuity between terminals 1 and 2.
PARK/NEUTRAL POSITION SWITCH
• Check continuity between terminals 2 and 3.
Gear positionContinuity
Reverse Yes
Except reverse No
PCIB1781E
Gear positionContinuity
Neutral Yes
Except neutral No
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MT-58
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CONTROL LINKAGE
CONTROL LINKAGE
Component of Contro
l Device and CableINFOID:0000000005929693
Removal and InstallationINFOID:0000000005929694
REMOVAL
1. Remove battery. Refer to SC-7, "Removal and Installation".
2. Remove air duct (front), air duct (Inlet) and air cleaner case. Refer to EM-135, "
Removal and Installation".
3. Remove shift selector cable from control shaft shift lever.
4. Remove select cable according to the following.
a. Move stopper (1) to the unlocked position.
1. Shift selector handle 2. Shift selector3. M/T shift selector assembly
4. Select cable 5. Shift selector cable6. Lock plate
7. Clutch housing 8. Cable bracket9. Tapping bolt
10. Cable support bracket 11. Adapter plate
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CONTROL LINKAGEMT-59
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b. Pull the release button (1) of select cable (2) and then remove it from control shaft select lever (3).
5. Move shift selector to neutral position.
6. Remove shift selector handle.
7. Remove center console assembly. Refer to IP-12, "
Removal and
Installation".
8. Remove M/T shift selector assembly bolts.
9. Remove exhaust front tube, cent er muffler and heat plate. Refer
to EX-10, "
Removal and Installation".
10. Remove cable support bracket.
11. Remove select cable and shift selector cable from cable bracket.
12. Remove M/T shift selector assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Self tapping bolts are used to attach cables to the clutch housing.
• Securely assemble each cable and lever of control shaft.
• Be careful about the installation direction, and push shift selector handle onto shift selector.
CAUTION:
Do not reuse shift selector handle.
• Make sure that the front/rear claws (1) of M/T shift selector assem- bly are in contact with flange of the floor (2).
• When shift selector is selected to 1st-2nd side and 5th-6th side, confirm shift lever returns to neutral position smoothly.
• When shift selector is shifted to each position, make sure there is
no binding or disconnection in each boot.
• Move stopper (1) to lock position when installing the shift cable onto the control shaft shift lever.
WCIA0606E
SCIA7630E
PCIB1510E
SCIA7846E
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