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AT-272
< SERVICE INFORMATION >
DISASSEMBLY
i. Remove side cover bolts (A) and (B).CAUTION:
• Do not mix bolts (A) and (B).
• Always replace bolts (A) as they are self-sealing bolts.
ii. Remove side cover by lightly tapping it using a soft hammer. CAUTION:
• Be careful not to drop output shaft assembly. It might
come out when removing side cover.
• Be careful not to damage side cover.
iii. Remove output shaft adjusting shim.
iv. Remove output shaft assembly.
• If output shaft assembly came off with side cover, tap side-cover with a soft hammer to separate.
CAUTION:
Be careful not to damage side cover.
SCIA7939E
SAT434D
SAT440D
SAT035F
SAT435D
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v. Remove needle bearing. •Check needle bearing, and replace if damaged or worn.
vi. Set manual shaft to “P” position to lock idler gear.
vii. Unlock idler gear lock nut with pin punch.
viii. Remove idler gear lock nut.
ix. Remove idler gear using Tool.
x. Remove reduction pinion gear.
xi. Remove reduction pinion gear adjusting shim from reduction pinion gear.
SCIA4879E
SAT037F
SAT061D
Tool number : ST27180001 (J-25726-A)
SCIA5380E
SCIA4880E
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AT-274
< SERVICE INFORMATION >
DISASSEMBLY
46. Remove bearing retainer bolts, and then remove bearingretainer (1) from transaxle case.
47. Remove return spring (2) from parking shaft (3) using a suitable tool.
(1): Parking pawl
•Inspect return spring (2), and replace if damaged or worn.
48. Draw out parking shaft (1), and then remove parking pawl (2) from transaxle case.
•Inspect parking shaft (1) and parking pawl (2), and replace
if damaged or worn.
49. Remove parking actuator support (1) from transaxle case. •Inspect parking actuator support (1), and replace if dam-
aged or worn.
50. Remove snap ring from transaxle case using a suitable tool.
51. Remove governor cap from transaxle case.
52. Remove O-ring from governor cap.
53. Remove LH differential side oil seal from transaxle case using a suitable tool.
CAUTION:
Be careful not to scratch transaxle case.
SCIA5909J
SCIA6996E
SCIA6997E
SCIA6998E
ATM0076D
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REPAIR FOR COMPONENT PARTSAT-275
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REPAIR FOR COMPONENT PARTS
Manual ShaftINFOID:0000000005928290
COMPONENTS
REMOVAL
1. Remove detent spring from transaxle case.
2. Drive out retaining pin of manual plate using Tool.
1. Manual shaft oil seal 2. Parking rod 3. Retaining pin
4. Parking rod plate 5. Retaining pin 6. Manual plate
7. Manual shaft 8. Detent spring 9. Retaining pin
SCIA5907J
SAT313G
Tool number : ST23540000 (J-25689-A)
SCIA5381E
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REPAIR FOR COMPONENT PARTS
3. Pull out retaining pin (2) of parking rod plate (1) using suitabletool.
4. Pull out retaining pin (1) of manual shaft using suitable tool.
5. Remove parking rod plate (with parking rod) (3) from manual shaft (1).
6. Remove parking rod from parking rod plate (3).
7. Remove manual plate (2) from manual shaft (1).
8. Draw out manual shaft (1) from transaxle case.
9. Remove manual shaft oil seal from transaxle case using a suit- able tool.
CAUTION:
Be careful not to scratch transaxle case.
INSPECTION
Check component parts, and replace if damaged or worn.
INSTALLATION
SCIA5806J
SCIA6514J
SCIA7005E
SAT080D
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1. Drive manual shaft oil seal into transaxle case using a drift [com- mercial service tool: 22 mm (0.87 in) dia.].
CAUTION:
• Do not reuse manual shaft oil seal.
• Apply ATF to outer surface of manual shaft oil seal.
2. Install parking rod to parking rod plate.
3. Insert manual shaft (1) to transaxle case, and install manual plate (2) to manual shaft (1).
4. Install parking rod plate (with parking rod) (3) to manual shaft (1).
5. Align groove of manual shaft and hole of transaxle case using a pin punch (A) [commercial service tool: 2 mm (0.08 in) dia.].
6. Drive retaining pin of manual shaft into transaxle case using Tool (B).
CAUTION:
Do not reuse retaining pin.
7. Set parking rod plate (1) onto manual shaft, and drive retaining pin (2) of parking rod plate (1) using tool (A).
CAUTION:
The retaining pin end should protrude approx. 3mm (0.12
in) (B) from the outer surface of parking rod plate (1).
8. Set manual plate (1) onto manual shaft, and drive retaining pin (2) of manual plate (1) using tool (A).
CAUTION:
The retaining pin end should protrude approx. 3mm (0.12
in) (B) from the outer surface of manual plate (1).
SAT081D
SCIA7005E
Tool number: ST23540000 (J-25689-A)
SCIA7006E
Tool number: ST23540000 (J-25689-A)
SCIA7107E
Tool number: ST23540000 (J-25698-A)
SCIA7108E
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REPAIR FOR COMPONENT PARTS
9. Install detent spring on transaxle case.
10. Tighten detent spring bolt to the specified torque. Refer to AT-
275, "Manual Shaft".
Oil PumpINFOID:0000000005928291
COMPONENTS
DISASSEMBLY
1. Remove seal rings (1) from oil pump assembly (2).
SAT042F
1. Oil pump housing oil seal 2. Oil pump housing 3. Outer gear
4. Inner gear 5. Oil pump cover6. Seal ring
SCIA5908J
SCIA7016E
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2. Remove bolts in the order as shown, and remove oil pump cover.
3. Remove inner gear and outer gear from oil pump housing.
4. Remove oil pump housing oil seal using a flat-bladed screw- driver.
CAUTION:
Be careful not to scratch oil pump housing.
INSPECTION
Oil Pump Housing, Oil Pump Co ver, Inner Gear and Outer Gear
Check for wear or damage. Replace if necessary.
Side Clearances
SAT091D
SAT092D
SCIA2840E
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