EC-292
< COMPONENT DIAGNOSIS >[HR16DE]
P0442 EVAP CONTROL SYSTEM
YES >> GO TO 14.
NO >> Repair or reconnect the hose.
14.CHECK EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
Refer to EC-300, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to EM-27, "
Exploded View".
15.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-248, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 16.
NO >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "
Removal and
Installation".
16.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-316, "
DTC Logic".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Exploded View".
17.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-79, "
System Description".
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or reconnect the hose.
18.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 19.
19.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-453, "
Description".
Is the inspection result normal?
YES >> GO TO 20.
NO >> Repair or replace hoses and tubes.
20.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 21.
NO >> Repair or replace hose, tube or fuel filler tube.
21.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-456, "
Component Inspection (Refueli ng EVAP vapor cut valve)".
Is the inspection result normal?
YES >> GO TO 22.
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
22.CHECK FUEL LEVEL SENSOR
Refer to DI-17, "
Fuel Level Sensor Signal Inspection".
Is the inspection result normal?
Revision: May 2010 2011 Versa
P0455 EVAP CONTROL SYSTEMEC-337
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15.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-248, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 16.
NO >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "
Removal and
Installation".
16.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-318, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Exploded View".
17.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-453, "
Description".
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace hoses and tubes.
18.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 19.
NO >> Repair or replace hose, tube or fuel filler tube.
19.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-456, "
Component Inspection (Refueling EVAP vapor cut valve)".
Is the inspection result normal?
YES >> GO TO 20.
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
20.CHECK INTERMITTENT INCIDENT
Refer to EC-122, "
Diagnosis Procedure".
>> INSPECTION END
Component Inspection (Fuel filler cap)INFOID:0000000006141022
1.CHECK FUEL FILLER CAP
1. Turn ignition switch OFF.
2. Remove fuel filler cap.
3. Wipe clean valve housing.
SEF445Y
Revision: May 2010 2011 Versa
EC-344
< COMPONENT DIAGNOSIS >[HR16DE]
P0456 EVAP CONTROL SYSTEM
16.CHECK EVAP CONTROL SYS
TEM PRESSURE SENSOR
Refer to EC-318, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Exploded View".
17.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-79, "
System Description".
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or reconnect the hose.
18.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 19.
19.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-453, "
Description".
Is the inspection result normal?
YES >> GO TO 20.
NO >> Repair or replace hoses and tubes.
20.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 21.
NO >> Repair or replace hose, tube or fuel filler tube.
21.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-456, "
Component Inspection (Refueli ng EVAP vapor cut valve)".
Is the inspection result normal?
YES >> GO TO 22.
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
22.CHECK FUEL LEVEL SENSOR
Refer to DI-17, "
Fuel Level Sensor Signal Inspection".
Is the inspection result normal?
YES >> GO TO 23.
NO >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "
Removal and
Installation".
23.CHECK INTERMITTENT INCIDENT
Refer to EC-122, "
Diagnosis Procedure".
>> INSPECTION END
Component Inspection (Fuel filler cap)INFOID:0000000006141023
1.CHECK FUEL FILLER CAP
1. Turn ignition switch OFF.
2. Remove fuel filler cap.
Revision: May 2010 2011 Versa
EC-868
< SERVICE INFORMATION >[MR18DE]
DTC P0455 EVAP CONTROL SYSTEM
Check that the cap is tightened proper
ly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until reteaching sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-528, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-526
.
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.CHECK DRAIN FILTER
Refer to EC-872, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace drain filter.
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control is installed properly. Refer to FL-16, "
Removal and Installation (MR18DE)".
• EVAP canister vent control valve.
Refer to EC-840, "
Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP cani ster vent control valve and O-ring.
9.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pressure pump to EVAP service port securely.
For the location of EVAP service port (2), refer to EC-526, "
Description".
• EVAP canister purge volume control solenoid valve (1)
Revision: May 2010 2011 Versa
OIL PANEM-149
< SERVICE INFORMATION > [MR18DE]
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9. Apply the sealant without breaks to the specified location using
Tool.
Use Genuine Silicone RTV Seal ant or equivalent. Refer to
GI-42, "
Recommended Chemical Product and Sealant".
10. Tighten bolts in numerical order as shown.
11. Install oil filter with the following procedure:
a. Remove foreign materials adhering to the oil filter installation surface.
b. Apply new engine oil to the oil seal contact surface of new oil fil- ter.
c. Screw oil filter manually until it touches the installation surface, then tighten it by 2/3 turn. Or tighten to specification.
12. Installation of the remaining components is in the reverse order of removal.
InspectionINFOID:0000000006413286
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. Tool number WS39930000 ( – )
1 : Oil pan (lower)
A : Liquid gasket
: Engine outside
PBIC4590E
: Engine front
PBIC3146J
Oil filter: : 17.7 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
Revision: May 2010 2011 Versa
ENGINE MAINTENANCE (HR16DE)MA-19
< SERVICE INFORMATION >
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8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specif ied level and install the radiator cap. Run the engine to
warm up the cooling system and top up the system as necessary.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed. Refer to CO-16, "Component".
2. Install radiator drain plug. •If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-90, "
Disassem-
bly and Assembly".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-16, "
Component".
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
FUEL LINES
FUEL LINES : Checking Fuel LineINFOID:0000000005931141
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
AIR CLEANER FILTER
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
SMA803A
Revision: May 2010 2011 Versa