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BR-42
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Brake Booster
INFOID:0000000005928423
Front Disc BrakeINFOID:0000000005928424
Unit: mm (in)
Unit: mm (in)
Rear Drum BrakeINFOID:0000000005928425
Unit: mm (in)
Unit: mm (in)
Input rod installation standard dimension (B) 159 ± 0.5 mm (6.26 ± 0.02 in)
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, –19.69 inHg)] Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
SGIA0060E
Brake model
AD22VK
Brake pad Standard thickness (new)
9.0 (0.354)
Repair limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new)
22.0 (0.866)
Repair limit thickness 20.0 (0.787)
Runout limit 0.07 (0.0028)
Maximum uneven wear (measured at 8 positions) 0.02 mm (0.0008 in) or less
Brake model CLZ25VF
Brake pad Standard thickness (new)
9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new)
24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit (measured at 10.0 mm (0.394 in) inside the disc edge 0.07 (0.0028)
Maximum uneven wear (measured at 8 positions) 0.02 mm (0.0008 in) or less
Brake model LT 2 0
Brake lining Standard thickness
(new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
203 (7.992)
Repair limit inner diameter 204.5 (8.051)
Brake model LT 2 3
Brake lining Standard thickness (new)
4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
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BRC-1
BRAKES
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SECTION BRC
A
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BRC
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CONTENTS
BRAKE CONTROL SYSTEM
ABS
SERVICE INFORMATION .. ..........................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Brake System ....................................3
Precaution for Brake Control .....................................4
Precaution for CAN System ................................ ......4
PREPARATION ...................................................5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
SYSTEM DESCRIPTION .....................................6
System Component ............................................. ......6
ABS Function ............................................................6
EBD Function ............................................................6
Fail-Safe Function .....................................................6
Hydraulic Circuit Diagram .........................................7
CAN COMMUNICATION ................................ .....8
System Description ............................................. ......8
TROUBLE DIAGNOSIS ......................................9
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ........................................................
9
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
12
Schematic ...............................................................13
Wiring Diagram - ABS - ...........................................14
Basic Inspection .................................................. ....17
Warning Lamp and Indicator Timing .......................18
Control Unit Input/Output Signal Standard ..............18
CONSULT-III Function (ABS) .................................19
TROUBLE DIAGNOSIS FOR SELF-DIAG-
NOSTIC ITEMS ..................................................
25
Wheel Sensor System .............................................25
ABS Control Unit Inspection ....................................26
Solenoid Valve System Inspection ...................... ....26
Actuator Motor, Motor Relay, and Circuit Inspec-
tion ....................................................................... ....
27
ABS Control Unit Power and Ground Systems In-
spection ...................................................................
28
CAN Communication System Inspection .................29
TROUBLE DIAGNOSES FOR SYMPTOMS .....30
ABS Works Frequently ............................................30
Unexpected Pedal Action ........................................30
Long Stopping Distance ..........................................31
ABS Does Not Work ................................................31
Pedal Vibration or ABS Operation Noise .................31
WHEEL SENSORS ...........................................33
Removal and Installation ..................................... ....33
SENSOR ROTOR ..............................................35
Removal and Installation .........................................35
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ..................................................................
36
Removal and Installation .........................................36
VDC/TCS/ABS
SERVICE INFORMATION .. .........................
38
PRECAUTIONS .................................................38
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
38
Precautions Necessary for Steering Wheel Rota-
tion after Battery Disconnect ...................................
38
Precaution for Brake System ...................................39
Precaution for Brake Control ...................................39
Precaution for CAN System .....................................40
PREPARATION .................................................41
Special Service Tool ................................................41
Commercial Service Tool ........................................41
SYSTEM DESCRIPTION ..................................42
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BRC-2
System Component ................................................42
ABS Function ....................................... ...................42
EBD Function ...................................................... ...42
TCS Function ..........................................................43
VDC Function .........................................................43
Wheel Sensors .......................................................43
Fail-Safe Function ..................................................43
Hydraulic Circuit Diagram .......................................44
CAN COMMUNICATION ...................................45
System Description .................................................45
TROUBLE DIAGNOSIS .....................................46
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ...
46
Component Parts and Harness Connector Loca-
tion ..........................................................................
49
Schematic ...............................................................51
Wiring Diagram - VDC - ..........................................52
Basic Inspection .....................................................56
Warning Lamp and Indicator Timing .......................57
Control Unit Input/Output Signal Standard .............57
CONSULT-III Function (ABS) .................................60
TROUBLE DIAGNOSIS FOR SELF-DIAG-
NOSTIC ITEMS ............................................... ...
67
Wheel Sensor System Inspection ...........................67
Engine System Inspection ................................... ...68
ABS/TCS/VDC Control Unit Inspection ..................68
Steering Angle Sensor System Inspection .......... ...69
Yaw Rate/Side/Decel G Sensor System Inspec-
tion ....................................................................... ...
70
Solenoid and VDC Change-Over Valve System
Inspection ...............................................................
72
Actuator Motor, Motor Relay, and Circuit Inspec-
tion ....................................................................... ...
73
Stop Lamp Switch System Inspection ....................74
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection .............................................. ...
75
Brake Fluid Level Switch System Inspection ..........76
Pressure Sensor System Inspection .......................77
Transmission Range Switch System Inspection .. ...78
CAN Communication System Inspection ................79
Component Inspection ............................................79
TROUBLE DIAGNOSES FOR SYMPTOMS .....81
ABS Works Frequently ............................................81
Unexpected Pedal Action ..................................... ...81
Long Stopping Distance ..........................................82
ABS Does Not Work ...............................................82
Pedal Vibration or ABS Op eration Noise ................82
ABS Warning Lamp Does Not Come On When Ig-
nition Switch Is Turned On ................................... ...
83
ABS Warning Lamp Stays On When Ignition
Switch Is Turned On ............................................ ...
83
Vehicle Jerks During TCS/VDC Activation ..............84
ON-VEHICLE SERVICE ....................................85
Adjustment of Steering Angle Sensor Neutral Po-
sition ..................................................................... ...
85
WHEEL SENSORS ............................................86
Removal and Installation .........................................86
SENSOR ROTOR ........................................... ...88
Removal and Installation .........................................88
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................ ...
89
Removal and Installation .........................................89
STEERING ANGLE SENSOR ........................ ...91
Removal and Installation .........................................91
G SENSOR ........................................................92
Removal and Installation .........................................92
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PRECAUTIONSBRC-3
< SERVICE INFORMATION > [ABS]
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005928426
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution for Brake SystemINFOID:0000000005928427
CAUTION:
• Refer to MA-14
for recommended brake fluid.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylin der and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosen e. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when removing and installing brake tube.
• If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF and remove the connector of the
ABS actuator and electric unit (con trol unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surf aces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage. Refer to BR-34, "
Brake Burnishing Proce-
dure".
WARNING:
• Clean brake pads and shoes with a waste cl oth, then wipe with a dust collector.
SBR686C
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BRC-4
< SERVICE INFORMATION >[ABS]
PRECAUTIONS
Precaution for Brake Control
INFOID:0000000005928428
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from
engine compartment. This is normal due to the self check operation.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
• When an error is indicated by ABS or another warning la mp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for simple causes before starting diagnosis.
Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid leaks.
• If incorrect tire sizes or types are installed on the v ehicle or brake pads are not Genuine NISSAN parts, stop-
ping distance or steering stability may deteriorate.
• If there is a radio, antenna or related wiring near t he control module, ABS function may have a malfunction
or error.
• If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
Precaution for CAN SystemINFOID:0000000005928429
• Do not apply voltage of 7.0V or higher to terminal to be measured.
• Maximum open terminal voltage of test er in use must be less than 7.0V.
• Before checking harnesses, turn ignition sw itch OFF and disconnect battery negative cable.
• Area to be repaired must be soldered and wrapped with tape. Make sure that fraying of twisted wire is within 110 mm (4.33 in).
• Do not make a bypass connection to repaired area. (If the circuit is bypassed, characteristics of twisted wire will be lost.)
PKIA0306E
PKIA0307E
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PREPARATIONBRC-5
< SERVICE INFORMATION > [ABS]
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PREPARATION
Special Service ToolINFOID:0000000005928430
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005928431
Tool number
(Kent-Moore No.)
Tool name Description
KV991J0080
(J-45741)
ABS active wheel sensor tester Checking operation of ABS active wheel sen-
sors
WFIA0101E
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing brake piping
a: 10 mm (0.39 in)/12 mm (0.47 in)
S-NT360
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BRC-6
< SERVICE INFORMATION >[ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
System ComponentINFOID:0000000005928432
ABS FunctionINFOID:0000000005928433
• The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obsta-
cles during emergency braking.
• If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and the ABS warning lamp turns on.
• The electrical system can be diagnosed using CONSULT-III.
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from the engine compartment. This is normal due to the self check operation.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
EBD FunctionINFOID:0000000005928434
• Electronic Brake Distribution is a function that detec ts subtle slippages between the front and rear wheels
during braking, and it improves handling stability by elec tronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
• If the electrical system malfunctions, the Fail-Saf e function is activated, the EBD and ABS become inopera-
tive, and the ABS warning lamp and brake warning lamp are turned on.
• The electrical system can be diagnosed using CONSULT-III.
• During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from the
engine compartment. This is normal due to the self check operation.
Fail-Safe FunctionINFOID:0000000005928435
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS system.
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the AB S warning lamp will turn on. In case of an electrical
malfunction with the EBD system, the brake warning lamp and the ABS warning lamp will turn on.
The system will revert to one of the follo wing conditions of the Fail-Safe function.
1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of vehicles without ABS system.
WFIA0118E
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SYSTEM DESCRIPTIONBRC-7
< SERVICE INFORMATION > [ABS]
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2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same as the condition of vehicles without ABS or EBD system.
Hydraulic Circuit DiagramINFOID:0000000005928436
SFIA3082E
Revision: May 2010 2011 Versa