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Worksheet SampleNBEC0036S0101
MTBL0017
TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction (Cont'd)
EC-98
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Work FlowNBEC0037
SEF510ZF
*1 EC-117
*2 If time data of ªSELF-DIAG
RESULTSº is other than ª0º or
ª[1t]º, perform ªTROUBLE DIAG-
NOSIS FOR INTERMITTENT
INCIDENTº, EC-140.
*3 If the incident cannot be verified,
perform ªTROUBLE DIAGNOSIS
FOR INTERMITTENT INCIDENTº,
EC-140.*4 If the on board diagnostic system
cannot be performed, check main
power supply and ground circuit.
Refer to ªTROUBLE DIAGNOSIS
FOR POWER SUPPLYº, EC-142.
*5 If malfunctioning part cannot bedetected, perform ªTROUBLE
DIAGNOSIS FOR INTERMIT-
TENT INCIDENTº, EC-140.
*6 EC-66
*7 EC-136
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TROUBLE DIAGNOSIS Ð INTRODUCTION
Work Flow
EC-99
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DESCRIPTION FOR WORK FLOWNBEC0037S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using
the ªDIAGNOSTIC WORK SHEETº, EC-98.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC
and the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-72.) The (1st trip) DTC and
the (1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The ªSymptom Matrix Chartº will be useful. See EC-118.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº and the freeze frame data are useful to verify the incident. Connect CON-
SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the ªDTC Confirmation Procedureº. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
In case the ªDTC Confirmation Procedureº is not available, perform the ªOverall Function Checkº instead. The
(1st trip) DTC cannot be displayed by this check, however, this simplified ªcheckº is an effective alternative.
The ªNGº result of the ªOverall Function Checkº is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-101.) If CONSULT-II is
available, perform ªDATA MONITOR (SPEC)º mode with CONSULT-II and proceed to the ªTROUBLE DIAGNO-
SIS Ð SPECIFICATION VALUEº, EC-136. (If malfunction is detected, proceed to ªREPAIR REPLACEº.) Then
perform inspections according to the Symptom Matrix Chart. (Refer to EC-118.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-122, 127.
The ªDiagnostic Procedureº in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-27, ªCircuit
Inspectionº.
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº,
EC-140.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDTC Confirmation Procedureº and confirm the normal code [DTC No. P0000] is detected. If the
incident is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM and TCM (Transmission control module). (Refer to EC-72.)
TROUBLE DIAGNOSIS Ð INTRODUCTION
Work Flow (Cont'd)
EC-100
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Basic InspectionNBEC0038Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
IHeadlamp switch is OFF,
IAir conditioner switch is OFF,
IRear window defogger switch is OFF,
ISteering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following:
IHarness connectors for improper connections
IVacuum hoses for splits, kinks and improper connections
IWiring for improper connections, pinches and cuts
IAir cleaner clogging
IHoses and ducts for leaks
SEF983U
©GO TO 2.
2 CHECK THROTTLE OPENER OPERATION-I
Confirm that there is a clearance between throttle drum and stopper.
SEF950Y
OK or NG
OK©GO TO 4.
NG©GO TO 3.
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TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection
EC-101
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3 CHECK THROTTLE OPENER FIXING BOLTS
Check throttle opener fixing bolts for loosening.
OK or NG
OK©1. Repair or replace throttle body assembly.
2. GO TO 2.
NG©1. Retighten the fixing bolts.
2. GO TO 2.
4 CHECK THROTTLE OPENER OPERATION-II
1. Start engine and let it idle.
2. Confirm that throttle opener rod moves backward and there is a clearance between throttle drum and throttle opener
rod.
SEF951Y
OK or NG
OK©GO TO 7.
NG©GO TO 5.
5 CHECK VACUUM SOURCE FOR THROTTLE OPENER
1. Disconnect vacuum hose connected to throttle opener.
2. Check vacuum existance with engine running.
SEF952Y
OK or NG
OK©1. Repair or replace throttle body assembly.
2. GO TO 4.
NG©GO TO 6.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-102
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6 CHECK VACUUM HOSE
1. Stop engine.
2. Remove the vacuum hose.
3. Check the vacuum hose for splits, kinks and clogging.
SEF109L
OK or NG
OK©1. Clean vacuum port by blowing air.
2. GO TO 4.
NG©1. Replace vacuum hose.
2. GO TO 4.
7 CHECK THROTTLE DRUM OPERATION
Confirm that throttle drum moves to contact the stopper.
SEF950Y
OK or NG
OK©GO TO 10.
NG©GO TO 8.
8 CHECK ACCELERATOR WIRE INSTALLATION
1. Stop engine.
2. Check accelerator wire for slack.
OK or NG
OK©GO TO 9.
NG©1. Adjust accelerator wire. Refer to FE-3, ªAdjusting Accelerator Wireº.
2. GO TO 7.
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TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-103
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9 CHECK THROTTLE VALVE OPERATION
1. Remove intake air ducts.
2. Check throttle valve operation when moving throttle drum by hand.
OK or NG
OK©1. Retighten the throttle drum fixing nuts.
2. GO TO 7.
NG©1. Clean the throttle body and throttle valve.
2. GO TO 7.
10 CHECK THROTTLE POSITION SWITCH CLOSED POSITION-I
NOTE:
Always check ignition timing before performing the following.
1. Warm up engine to normal operating temperature.
2. Stop engine.
3. Remove the vacuum hose connected to the throttle opener.
4. Connect suitable vacuum hose to vacuum pump as shown below.
SEF793WA
5. Apply vacuum [more than þ40.0 kPa (þ300 mmHg, þ11.81 inHg)] until the throttle drum is free from the throttle opener
rod.
With CONSULT-II©GO TO 11.
Without CONSULT-II©GO TO 15.
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-104
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11 CHECK THROTTLE POSITION SWITCH CLOSED POSITION-II
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªTP SW/TP SEN IDLE POSI ADJº in ªWORK SUPPORTº mode with CONSULT-II.
3. Read ªCLSD THL/P SWº signal under the following conditions.
IInsert a 0.05 mm (0.0020 in) and 0.15 mm (0.0059 in) feeler gauge alternately between stopper and throttle drum as
shown in the figure and check the signal.
SEF953Y
SEF987Y
ªCLSD THL/P SWº signal should remain ªONº while inserting 0.05 mm (0.0020 in) feeler gauge.
ªCLSD THL/P SWº signal should remain ªOFFº while inserting 0.15 mm (0.0059 in) feeler gauge.
OK or NG
OK©GO TO 14.
NG©GO TO 12.
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TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Basic Inspection (Cont'd)
EC-105